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Maintenance Precautions

Caution

First, learn well the maintenance operations
you plan to perform.

Important

Use tools appropriate for each maintenance
operation.

Important

For the safe and best performance of your
machine, use Baroness genuine parts for
replacement and accessories.
Please note that our product warranty may be
void if you use non-genuine parts for
replacement or accessories.

LM281

Maintenance

Page 5-2

Maintenance Precautions

Содержание LM281

Страница 1: ...3 Unit Reel Mower Owner s Operating Manual Serial No LM281 10217 Required reading Read this manual before using the machine Original Instructions Ver 1 4...

Страница 2: ...more information go to www P65Warnings ca gov passenge r vehicle WARNING 318yi8 005 California Proposition 65_001 California Spark Arrester For California USA Warning Operation of this equipment may...

Страница 3: ...stment and inspection of your product We hope you will use the product safely and take advantage of its best performance Keeping The Owner s Operating Manual Keep this Manual in the box located in the...

Страница 4: ...Co Ltd Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the articles regarding...

Страница 5: ...to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual The Battery s Owner s Manual Purpose This product is intended for cu...

Страница 6: ...LM281 Introduction...

Страница 7: ...ns Page 4 1 Inspections Page 4 2 Tightening Torques Page 4 11 Adjustment before Work Page 4 14 Procedure to Start Stop Engine Page 4 18 Operation Method Page 4 20 Instruments Page 4 28 Travel of Machi...

Страница 8: ...LM281 Contents...

Страница 9: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and Storage Page 1 4 Safety LM281 Safety Page 1 1...

Страница 10: ...nsuitable for its task Lack of awareness of the effect of ground conditions especially slopes Incorrect hitching and load distribution 1 2 3 1 2 Never allow children or people unfamiliar with these in...

Страница 11: ...such thing as a safe slope Travel on grass slopes requires particular care To guard against overturning Do not stop or start suddenly when going up or downhill Engage clutch slowly always keep machine...

Страница 12: ...12 13 14 15 16 17 18 19 20 21 22 Reduce the throttle setting during engine run out and if the engine is provided with a shut off valve turn the fuel off at the conclusion of operation Do not operate...

Страница 13: ...of the machine to prevent entrapment of the fingers between moving blades and fixed parts of the machine On multi cylinder multi reel machines take care as rotating one cylinder reel can cause other c...

Страница 14: ...LM281 Safety Page 1 6 Safe Operating Practices...

Страница 15: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About Waste Disposal Page 2 2 Disposal LM281 Disposal Page 2 1...

Страница 16: ...economical use of resources It may be required by local laws About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regula...

Страница 17: ...h Section Page 3 6 Regulation Decals Page 3 6 Positions of Regulation Decals Page 3 6 Description of Regulation Decals Page 3 7 Safety Signs and Instruction Signs Page 3 9 About Safety Signs and Instr...

Страница 18: ...el tank capacity Diesel 10 04 U S gal Diesel 38 0 dm3 38 0 L Fuel consumption 213 g PS h rated output 289 g kW h rated output Engine oil capacity 0 79 U S gal 3 0 dm3 3 0 L Coolant volume 1 59 U S gal...

Страница 19: ...0 12 4P Tire pneumatic pressure Front wheel 17 40 psi 120 kPa 1 2 kgf cm2 Rear wheel 21 75 psi 150 kPa 1 5 kgf cm2 Battery 75D23L Engine plug The factory default maximum engine rpm is 3 100 rpm Produc...

Страница 20: ...38 0 L Fuel consumption 213 g PS h rated output 289 g kW h rated output Engine oil capacity 0 79 U S gal 3 0 dm3 3 0 L Coolant volume 1 59 U S gal 6 0 dm3 6 0 L Hydraulic tank capacity 6 34 U S gal 2...

Страница 21: ...l machines in accordance with the procedure specified in directive 2000 14 EC Vibration Level Hand Arm Vibration This machine was confirmed to transmit a vibration level of 3 81 m s2 to hands and arms...

Страница 22: ...unit 1 17 Battery 18 Oil cooler 19 Radiator 20 Air cleaner Regulation Decals Positions of Regulation Decals H I D K L C G J A B E F quwxcl 237 Positions of Regulation Decals_001 A Serial number plate...

Страница 23: ...r of Manufacture Decal For Europe The year of manufacture decal indicates the year when this machine was manufactured YEAR OF MANUFACTURE wvzv36 001 Year of Manufacture Decal_001 ROPS Compliance Decal...

Страница 24: ...lfur diesel fuel sulfur free diesel fuel LOW SULFUR OR ULTRA LOW SULFUR DI ESEL FUEL ONLY K4209001330 n6ugkk 002 Indicating Diesel Fuel Decal_001 California Proposition 65 Decal Riding Type For the St...

Страница 25: ...rt numbers for decals that need to be replaced are listed in the parts catalog Order them from a Baroness dealer or Kyoeisha Positions of Safety Decals and Instruction Decals 2 2 7 4 3 5 6 10 1 6iul4h...

Страница 26: ...Be sure that people around the machine keep a safe distance away Warning May cut your hand or leg Keep hands and feet away from moving parts Warning Be careful of exhaust emissions 1 2 3 4 5 Caution...

Страница 27: ...O NOT STEP Caution Decal K4209001340 Decal caution DO NOT STEP Caution Do not step tg45gw 001 DO NOT STEP Caution Decal_001 Hydraulic Oil Icon K4209000980 Hydraulic oil icon Read the Owner s Operating...

Страница 28: ...Object Decal K4205001530 Decal caution to rotating object Warning Watch for rotating parts Keep your hands away from the belts while the engine is running qwsqzx 001 Caution to Rotating Object Decal_0...

Страница 29: ...Caution to Noise Decal K4205002090 Decal caution to noise bwu9po 001 Caution to Noise Decal_001 Product Overview LM281 Product Overview Page 3 13 Safety Signs and Instruction Signs...

Страница 30: ...LM281 Product Overview Page 3 14 Safety Signs and Instruction Signs...

Страница 31: ...Mechanisms Page 4 19 Warning Mechanisms Page 4 19 Operation Method Page 4 20 Cautions for when You Leave The Machine Page 4 20 Positions of Operation Decals Page 4 20 Description of Operation Decals...

Страница 32: ...eck to see how much the reel cutter cutting cylinder and the bed knife bottom blade are worn Make sure that the reel cutter cutting cylinder and the bed knife bottom blade have not changed color due t...

Страница 33: ...the machine in a dusty environment it is important to remove dust as soon as possible Open the radiator cover Loosen the knobs on the left and right of the oil cooler and then tilt the oil cooler 2 1...

Страница 34: ...coolant be sure to use clean water such as tap water Important Tightly close the radiator cap If the cap is loose or incorrectly installed water may leak and the engine may overheat If the coolant le...

Страница 35: ...n it After operating the machine in a dusty environment it is important to remove dust as soon as possible Open the radiator cover Loosen the knobs on the left and right of the oil cooler and then til...

Страница 36: ...l always operate smoothly A contaminated air cleaner element may cause malfunction of the engine Make sure that there is no damage to the air cleaner Make sure that the air cleaner element is not cont...

Страница 37: ...may explode if it is used or charged while the battery fluid level is at the LOWER LEVEL minimum fluid level line Caution Implement after the engine and muffler etc have well cooled down Otherwise yo...

Страница 38: ...the tires Make sure that there are no cracks damage or abnormal wear on the tires 1 1 2 Tire size Pneumatic pressure Front wheel 23 x 10 50 12 4P 120 kPa 1 2 kgf cm2 Rear wheel 23 x 8 50 12 4P 150 kP...

Страница 39: ...1 2 1 2 3 1 Oil gauge 2 Upper limit 3 Lower limit Supply of Engine Oil Important Do not supply too much engine oil Otherwise the engine may be damaged Important Do not mix different types of engine o...

Страница 40: ...Supply_001 1 Fuel gauge Refuel up to the middle marked in red of the fuel gauge The fuel tank capacity is approximately 38 0 dm3 38 0 L 2 1 guc5f6 002 Fuel Supply_002 1 Fuel tank 2 Fuel gauge Fuel Fil...

Страница 41: ...table below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cause insufficien...

Страница 42: ...99 71 38 44 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57...

Страница 43: ...0020 Tie rod end assy male L 45 458 87 398 30 Lever damper K0144080002 8U nut Engine K0017100252 Bolt heat treated small 10 25 P1 25 45 57 458 87 581 23 398 30 504 51 Since it may be difficult to tigh...

Страница 44: ...tter cutting cylinder and the bed knife bottom blade so that newspaper two to three sheets will be cut by the edge of both blades when the blades in their entirety come slightly into contact with each...

Страница 45: ...e to determine the position then tighten cutting height adjustment nut A securely 1 1 2 To decrease cutting height Loosen cutting height adjustment nut B tighten cutting height adjustment nut A then r...

Страница 46: ...6 Cutting height adjustment nut B 7 Rear roller A Cutting height Adjustment of Cutter Adjustment Spring If the diameter of the reel cutter cutting cylinder becomes smaller adjust the cutter adjustment...

Страница 47: ...ment of CR Brush Note Depending on the specifications this function may not be available Important Pressing the brush against the roller too tightly will cause the belt to slip or break Important CR b...

Страница 48: ...3 4 5 From the low speed position move the throttle lever halfway toward the high speed position 1 2 3 4 v2e27i 001 Procedure to Start Engine_002 1 Parking brake lever 2 Throttle lever 3 Reel rotatio...

Страница 49: ...the ignition key Leave the driver s seat Close the fuel cock The fuel cock is located by the side of the fuel tank Safety Mechanisms This machine features a safety device for starting stopping the eng...

Страница 50: ...1 5 4 6n6oux 094 Positions of Operation Decals_002 6 7 6n6oux 095 Positions of Operation Decals_003 8 6n6oux 096 Positions of Operation Decals_004 9 10 6n6oux 097 Positions of Operation Decals_005 1 R...

Страница 51: ...E Backlapping rotation of the reel cutter cutting cylinder FORWARD R E V E R S E 1 2 6ntnq3 006 Reel Rotation Icon_001 1 FORWARD Mowing rotation 2 REVERSE Backlapping rotation Mower Unit Up Down Icon...

Страница 52: ...e locking position for the parking brake 7elqr2 002 Brake Mark_001 Engine Rotation Decal K4203001220 Engine rotation decal It illustrates Low High of the engine rotation speed 1 2 kp2t9l 008 Engine Ro...

Страница 53: ...vide auxiliary lighting Do not travel or operate the machine at night or under poor visibility Note Depending on the specifications this function may not be available The light switch is located below...

Страница 54: ...ever be sure to set the stop valve to the Open position The mower unit up down lever is located on the right side of the driver s seat and raises or lowers the mower units Shift the lever to the DOWN...

Страница 55: ...stopper knob is tightened The reel rotation lever stopper is located on the right side of the driver s seat It prevents a false operation of the reel rotation lever Except for during back lapping ope...

Страница 56: ...l_001 1 Brake pedal Parking Brake Lever Caution Never park the machine on a slope Important Be sure to release the parking brake before driving It may result in the brakes or hydraulic system malfunct...

Страница 57: ...n lower the hood slowly Lock the rubber catch securely 1 2 i5jb7e 002 Hood_002 1 Rubber catch 2 Hood 1 2 3 4 Underseat Cover Caution Be careful not to pinch your fingers when you open or close the und...

Страница 58: ...background 10 1 2 1 uknn6v 001 Hour Meter_001 1 1 10 digit 2 Hour digits Water Temperature Gauge The water temperature gauge is located in the operation panel This instrument indicates the water temp...

Страница 59: ...ration of illumination indicates an approximate period of time required for warm up and has been fixed at five seconds 1 q44uug 001 Thermo Start Lamp_001 1 Thermo start lamp Oil Pressure Lamp The oil...

Страница 60: ...edal Slowly depress the traveling pedal 1 2 3 4 The machine starts traveling Towing The Machine If the machine does not travel due to engine trouble etc you can move it in the following ways Important...

Страница 61: ...e under the seat counterclockwise one turn 2 1 gay3t1 017 Towing The Machine_004 5 6 7 8 1 Unload valve 2 Rear center cover Rotate the unload valve on the rear frame counterclockwise one turn 1 gay3t1...

Страница 62: ...n return the parking brake lever to its resting position Increase the engine speed to the maximum rpm by moving the throttle lever toward the high speed position Right before starting cutting work set...

Страница 63: ...of Reel Cutter Cutting Cylinder Page 5 14 Replacement of Bed Knife Bottom Blade Page 5 15 Removing Installing Tires Page 5 16 Adjustment of Belt Tension Page 5 17 Adjustment of Parking Brake Page 5 17...

Страница 64: ...ropriate for each maintenance operation Important For the safe and best performance of your machine use Baroness genuine parts for replacement and accessories Please note that our product warranty may...

Страница 65: ...hrs first time Radiator Oil cooler Coolant Fan belt Battery Battery fluid Cleaning the exterior Main body Tightening the parts Interlock system Electrical wiring Reel cutter Cutting cylinder Refer to...

Страница 66: ...me Hydraulic oil filter 100 hrs first time Hydraulic hose moving part Hydraulic hose fixed part Air cleaner Electromagnetic pump filter Fuel strainer Fuel pipe Cleaning the exterior For the maintenanc...

Страница 67: ...riate blocks Failure to do so may cause the machine to move or fall resulting in injury or death Use the jack up points identified in this manual when jacking up the machine Only place a jack under th...

Страница 68: ...d are indicated in Greasing Points Add grease using the specified grease or lubricant 4 5 Greasing Points Grease nipples are installed in the following locations Add grease every 50 hours of operation...

Страница 69: ...only add a maximum of 2 pumps of grease every 50 hours Using a power assisted grease gun should be avoided The grease capacity inside the reel housing on the CR brush mount side is approximately 25 g...

Страница 70: ...unit 2 and 3 8bq62b 075 Greasing Points_008 Idle lever fulcrum 8bq62b 046 Greasing Points_009 5 6 Pivot Jack up the machine and apply grease Middle between the rear wheels 8bq62b 047 Greasing Points_...

Страница 71: ...aveling pedal fulcrum 8bq62b 052 Greasing Points_014 Traveling pedal shaft fulcrum 8bq62b 053 Greasing Points_015 8 9 10 Brake lever shaft There is one greasing point each on the left and right brake...

Страница 72: ...eration 2 2 1 2 9llqa9 060 Lubricating Points_001 Location No of lubricating points 1 Steering cylinder spherical bearing 2 2 Mower up down cylinder spherical bearing 3 Steering cylinder spherical bea...

Страница 73: ...o inhale exhaust gas during back lapping Caution Do not perform back lapping with any other persons Have the following items ready Strips of newspaper Abrasive Back lapping powder mixed with oil or ge...

Страница 74: ...apping Sit on the operator s seat apply the parking brake and then start the engine Lower all the mower units to the ground 3 4 5 6 7 8 9 Loosen the knob of the reel rotation lever stopper shift the s...

Страница 75: ...estored even after back lapping or if the relief second edge face has worn away Sharpen the reel cutter cutting cylinder when the sharpness cannot be restored even after back lapping or when the relie...

Страница 76: ...er cutting cylinder 163 mm 6 42 in 3 0 mm 0 12 in factory recommended 2 1 A 1 ok5ueg 007 Sharpening of Reel Cutter Cutting Cylinder _002 1 Reel cutter cutting cylinder blade A Sharpening width for out...

Страница 77: ...ing cylinder shaft A Outer diameter of reel cutter cutting cylinder B Distance from blade edge to outer edge of reel cutter cutting cylinder shaft 1 Replacement of Bed Knife Bottom Blade Caution Both...

Страница 78: ...e tightening order diagonally For installing the front tires reverse the removing procedure Rear Tire Follow the steps below to remove the rear tires Loosen the bolts 1 upekw4 002 Rear Tire_001 1 2 3...

Страница 79: ...he alternator to adjust the tension 2 5 3 4 1 A mzdn8n 004 Fan Belt_001 1 Fan Belt 2 Blade 3 Alternator 4 Bolt A 5 Bolt B A 10 mm 0 39 in 1 2 Adjustment of Parking Brake Caution If the brake wire is c...

Страница 80: ...e not equally effective make fine adjustments with the adjustment bolt on the brake wire Break In of Brakes If the brake shoes or brake pads are worn replace them with new ones Immediately after repla...

Страница 81: ...Important When changing the coolant be sure to drain it into a container and discard it in accordance with local laws and regulations Important When changing the coolant be sure to mix clean water so...

Страница 82: ...coolant The coolant quantity including the reserve tank is 6 0 dm3 6 0 L Install the drain plug Supply clean water soft water and antifreeze into the radiator up to the radiator cap opening Close the...

Страница 83: ...d new sealing tape on the drain plug and then attach it to the hydraulic tank 1 2 k9yr5z 004 Change of Hydraulic Oil_001 1 Hydraulic tank 2 Drain plug 1 1 2 3 4 Open the tank cap and then pour new oil...

Страница 84: ...er the hydraulic oil has warmed up stop the engine Check underneath the machine for hydraulic oil leakage Change of Hydraulic Suction Filter Caution Be careful with hot oil which could cause burns if...

Страница 85: ...air cleaner element by following the same steps as for cleaning the air cleaner Cleaning of Air Cleaner Page 4 6 9 10 11 12 13 14 1 1 2 2 Change of Engine Oil Caution Be careful with hot oil which co...

Страница 86: ...bient temperature Important Securely tighten the oil level gauge and oil filler cap 2 3 4 5 With the filter wrench remove the old filter cartridge 1 2oowuz 009 Change of Engine Oil Filter_001 1 Filter...

Страница 87: ...l up the fuel tank with fuel and then open the fuel cock 1 2 A B 3 3 kou8ls 003 Change of Fuel Filter Element_003 1 Fuel cock 2 Fuel filter 3 Air bleeding plug A ON open B OFF close Note Air bleeding...

Страница 88: ...obiles Replace an old fuse with a new fuse of the specified capacity E D C B A I J H G F N K L M N pkm25s 002 Fuse Box_002 A 5 A Proximity sensor reel rotation stop solenoid B Charge lamp oil pressure...

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Страница 92: ...Head Office Tel 81 533 84 1390 Fax 81 533 84 1220 1 26 Miyuki cho Toyokawa city Aichi pref 442 8530 JAPAN LM281 UM GBZ 20G 00 S K E03 LM281_EU03...

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