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E l e v a t e y o u r p r o c e s s

H O T R U N N E R T E C H N O L O G Y

eGate 2.0 Field Installation Guide

F o r M e d i u m - t o - L a r g e P a r t M o l d i n g

SVC-16-0039_EN-Rev03

08/ 2019

Содержание Synventive eGate 2.0

Страница 1: ...Elevate your process H O T R U N N E R T E C H N O L O G Y eGate 2 0 Field Installation Guide F o r M e d i u m t o L a r g e P a r t M o l d i n g SVC 16 0039_EN Rev03 EN 08 2019...

Страница 2: ...on or handling of the product This product should only be installed and used by fully trained and qualified personnel The customer is required to provide the necessary personal protective equipment su...

Страница 3: ...t Runners 4 1 3 Definition of Qualified Persons with Technical Knowledge 4 1 4 Safety Instructions within the Instruction Manual 5 1 5 eGate System Instruction Manual 5 1 6 Safety Instructions and Sym...

Страница 4: ...ise stated Use in conformity with the specified purpose also includes the study and understanding of and the compliance with all instructions and tasks of the submitted instructions for use Synventive...

Страница 5: ...ire machine These operating instructions are intended to provide information and to prevent hazards when installing the eGate Controller System for Hot Runners in the machine as well as information an...

Страница 6: ...ions Danger indicates an imminent hazardous situation which may result in death or serious injury Warning indicates a dangerous situation that may lead to irreversible injury Caution indicates a dange...

Страница 7: ...olutions Safety Instructions 1 6 4 Product Safety Label Electrical danger 1 6 5 Electrical Symbol Potential earth ground 1 6 6 Components of the Synventive eGate Controller System Injection Molding Ma...

Страница 8: ...Electrical work must be carried out by qualified persons Verify that all power source connections are properly grounded In emergency case Switch all systems off For first aid contact your medical saf...

Страница 9: ...perature sensors avoid long term operation of temperature control in manual mode Immediately replace defective temperature sensors If you replace heaters or their parts always use original spare parts...

Страница 10: ...ifications Item eGate Controller Zone Count 8 Zone Controller 1 8 Zones 16 zone Controller 1 16 Zones System Weight 8 Zone Controller 120 lbs 54 4 kg 16 Zone Controller 137 lbs 62 1 kg 2 Zone Drive Bo...

Страница 11: ...able ELALCDC0204 2 m long ELALCDC0504 5 m long ELALCDC0804 8 m long ELALCDC1504 15 m long Controller to Drive Box Digital Communication Cable TRG502 T4T 1m 1 m long TRG502 T4T 5m 5 m long TRG502 T4T 1...

Страница 12: ...tion Molding Machine IMM preferably on the operator side In order to ensure sufficient ventilation of the Controller please ensure a minimum installation space according to the illustrations Ensure th...

Страница 13: ...Molding Machine ideally near Top Operator side via four M10 Socket Head Cap Screws Consult Synventive prior to finalizing mounting location The Drive Boxes can be mounted either horizontal or vertical...

Страница 14: ...ion Since eGate Hot Runner Systems are supplied pre wired and pre plumbed with a customized wireguard the Junction Box is mounted to the Synventive wireguard The connections on the Junction Box includ...

Страница 15: ...ontroller and the Drive Box 02 05 08 15 m Cable lengths 1 5 10 Cable lengths Doc007831 png 3 Connect the IMM Interface cable ELAIMMC 03 between the Controller and the IMM ELAIMMC4572 03 4 6 m Cable le...

Страница 16: ...039_EN Rev03 RESTRICTED Property of Synventive For limited third party distribution based on need and intended use All rights reserved Errors and omissions excepted 2019 Synventive Molding Solutions C...

Страница 17: ...ontroller from wall socket or in line socket Place Shackle over Power Cord and lock the Shackle Place locks and tags on all stored energy isolating devices that are capable of accepting a lockout devi...

Страница 18: ...sconnect the power and signal connectors from the Junction Box for each Actuator to be removed Step 1 Remove the 4 screws Step 2 Pull out the connectors assembly Doc007837 png Doc007838 png Step 3 Rem...

Страница 19: ...e All rights reserved Errors and omissions excepted 2019 Synventive Molding Solutions Service Instructions 5 Pull and remove the Actuator as shown Doc007843 png Remove the Motor from the Motion Conver...

Страница 20: ...purpose Remove electrical components heating temperature sensors and process through your recycling program Dismantle cables and dispose them in accordance with local environmental regulations NOTICE...

Страница 21: ...n Email infohrnl synventive com E Mail infohrth synventive com Synventive Molding Solutions Suzhou Co Ltd Shenzhen Branch Poland Turkey No 712 715 7th Floor Information Tower Synventive Molding Soluti...

Страница 22: ...ventive com Europe Synventive Molding Solutions GmbH Heimrodstra e 10 P O Box 3123 64625 Bensheim Tel 49 0 6251 9332 0 Fax 49 0 6251 9332 90 Email infohrde synventive com Asia Synventive Molding Solut...