background image

mounting - 

The door is designed to be mounted behind the opening.

obstructions 

 Ensure that the surface where the door will be fitted is smooth, and the area behind the opening is 

free from any protrusions.

structural suitability -

 Ensure the opening is strong enough to support the door. If unsure, consult a builder. 

level and plumb

 -

 The door must be installed in an absolutely level position, if opening is not level and square, 

appearance and/or sideroom requirements will be affected. The floor should be level or recessed across the 

opening to avoid gaps. 

1.4  requirements before installation

HEIGHT

WIDTH

SIDEROOM  

BACKROOM

HEADROOM

LEVEL DATUM  

1.4.1 measurements

 

(refer to appendix for rear torsion allowances)

opening width

 - 

As the door overlaps each side by 

30mm or more, the door should be 60mm wider than the 

opening. A wider door can be fitted as long as additional 

sideroom and fixing is available. See Fig 1.4.1.

opening height

 -

 The door will fit any opening height 

up to the marked door size. 

sideroom

 -

 A minimum of 120mm of sideroom is required 

over and above door width and should extend above 

the head to allow for bracket fixing. Rear torsion requires 

150mm.

headroom

 -

 depending on the cable drums used, 

a minimum of 390mm (440mm for larger doors) of 

headroom is required.  

backroom

 -

 as the door extends into the garage when 

opening a minimum of the door 300mm for tracks 

is required (+ 1000mm if opener fitted).

level datum - 

use a water or lazer level to mark a datum 

line on both sides approx. 1.5m from the floor. Use this line 

to compare the distance on each side to the opening 

height to determine if the opening is level. 

1.4.2 initial calculations 

a)  Open the package of door panels and locate the label on the end of the door panel. 
b)  The label lists the Sales No: XXXXXX, then underneath DH: X,XXXmm (door height).
c)  All the vertical track lengths are precut in the factory. However to calculate the vertical track length:  

tip

door height 

Fig: 1.4.1

(standard 127mm, low headroom  275mm) 

(BTRK 242mm)

-

=

vertical track length

It is recommended that this door is installed by a professional door installer using a professional and specialised  

tool kit.  

1.5  tools

tip

d)  Calculate the horizontal track brace position:

Refer to substrate detail information on the 

B&D website

 for recommended brace 

positions.

6

The Designer Series

 & 

P7 Industrial

 installation instructions

Содержание The Designer Series

Страница 1: ...P7 Industrial installation instructions The Designer Series These instructions are intended for professional garage door installers All references are taken from inside looking out DOC 165005_08 RELE...

Страница 2: ...allation 9 3 1 installing vertical tracks 9 3 2 installing bottom panel 9 3 3 adding panels 10 3 4 installing horizontal tracks 11 3 5 install top panel 12 3 6 standard spring counterbalance system 13...

Страница 3: ...he panel doors as the unrolled cut out edges presents a very sharp edge CAUTION Muscular strain Practice correct lifting techniques when required Use mechanical aids such as lifting devices forklift a...

Страница 4: ...x 75 flange hex head washer 3 8 n a 8 75 75 FK0024 FK0023 50PK concrete 15 MPa screw coach 5 16 9tpi x 80 washer flat M8 plug nylon 5 16 x 80 10 60 90 FK0013 FK0014 timber screw coach 5 16 9tpi x 50...

Страница 5: ...OR BRACKET 2 ROLLER BEARING 2 L SIDE BEARING BRACKETS 2 A B C D E F L H I J K M N O R S T G U V P Q or or W X ITEM DESCRIPTION QTY M WHEEL AXLES 8 N LIFTING CABLE 2 O TEK SCREWS 20 P HINGES 9 Q END HI...

Страница 6: ...ould extend above the head to allow for bracket fixing Rear torsion requires 150mm headroom depending on the cable drums used a minimum of 390mm 440mm for larger doors of headroom is required backroom...

Страница 7: ...pply general purpose grease to all axles before fitting them c Slide the wheel axle M through the axle plate hanger R Fig 2 2 1a or bottom HD hanger S Fig 2 2 1 angle provide adjustable slots to move...

Страница 8: ...axle plates ii for each end and put aside for later Fig 2 4 1b d The fixings must align with the vertical grooves in the end stile then measure down 15mm from the top of the panel to mark the centre s...

Страница 9: ...r is fully adjusted and operating satisfactorily Equal Equal 3 2 installing bottom panel TWO PERSON LIFT depending on the size of the door this process may require two persons to lift into place a Car...

Страница 10: ...AUTION Ensure the warning label is placed on the door in a clearly visible position Fig 3 3 2 M tip Apply general purpose grease to all axles before fitting them c Slide in wheel axle M through 2 axle...

Страница 11: ...ig 3 4 3 f Each installation must be assessed individually for ceiling fixing requirements WARNING Failure to position supports approximately 3 4 door height along the track can result in the tracks t...

Страница 12: ...the wheel axle M down the horizontal track and slide the end hinges Q onto the wheel axle fig 3 5 1a standard 3 5 1b for BTRK c Secure end hinges using installation tool with tek screws as shown in bo...

Страница 13: ...along b Locate the cable drum s J spring s I shaft collar V and washers H and assemble them as shown in Fig 3 6 2 NOTE Shaft Collar not required in double spring mountings c Ensure the shaft collar is...

Страница 14: ...er doors refer to 5 4 appendix as a stronger system may be required e Secure the spring anchor bracket to the wall ceiling and the side bearing brackets to the tracks as shown in Fig 3 71 tip For wide...

Страница 15: ...b screws c Once you have completed the turns required remove one winding bar If spring snaking occurs tap the remaining bar back towards the spring anchor bracket d Maintain firm tension on the windin...

Страница 16: ...arances in the vertical tracks as per Fig 3 1 2 is also in the horizontal tracks e If you find that the door is binding open out the horizontal tracks slightly to create the correct tolerance f Once s...

Страница 17: ...screws door moving to one side clearances incorrect cable drums not close to end bearing brackets check the clearance overlap of the door is equal on each side loosen screws on cable drums and ensure...

Страница 18: ...ns on spring or wrong springs ensure that the correct spring is supplied if not replace and that it has the correct number of turns have been applied wrong cable drums for springs too large replace ca...

Страница 19: ...against the vertical track B snugly and the top curve track needs to be close to the lintel Before bracing the horizontal tracks ensure that they are square to the opening and level To check whether...

Страница 20: ...ey Fig 5 2 1 Fig 5 2 2 a Attach the lifting cable to the cable drum by slipping the cable into the slot on the outside groove the ferrule will prevent the cable from coming out b Wind the cable by han...

Страница 21: ...ovided Tracks are assembled as standard with the only difference being that one vertical track needs to be cut down to accommodate the uneven floor c Start with both of the verticals tracks from the g...

Страница 22: ...ommends that you check the operation of your Designer Series P7 Industrial at least every six months more regularly in extreme environments or frequent use The effort required to manually open and to...

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