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& P7 Industrial

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installation instructions

PART NO: 0T2429

The Designer Series

These instructions are intended for professional garage door
installers. All references are taken from inside looking out.

DOC#

165005_01

PART NO#

0T2429

RELEASED:

29/05/19

Standard Designer Series

Installation

New flush mount

Installation

Содержание P7 Industrial

Страница 1: ...O 0T2429 The Designer Series These instructions are intended for professional garage door installers All references are taken from inside looking out DOC 165005_01 PART NO 0T2429 RELEASED 29 05 19 Standard Designer Series Installation New flush mount Installation ...

Страница 2: ...panel 11 3 5 standard spring counterbalance system 12 3 6 install torsion bar 13 3 7 adding tension to spring 14 3 8 final checks 15 4 0 troubleshooting 16 5 0 appendix 18 5 1 flush mount installation 18 5 1 1 Assemble the frame 18 5 1 2 Assemble the tracks 19 5 1 3 door panels 20 5 1 4 Install the tracks 20 5 1 5 install seal carrier 21 5 1 6 installing bottom panel 21 5 1 7 Assemble Horizontal t...

Страница 3: ...rp edge CAUTION Muscular strain Practice correct lifting techniques when required Use mechanical aids such as lifting devices forklift and cranes where possible Avoid twisting Fall from ladder Ensure ladder is the correct type for job Ensure ladder is on flat firm ground that will take the weight without the legs sinking Ensure user has 3 points of contact while on ladder Hand Tools Wear appropria...

Страница 4: ...M8 x 75 flange hex head washer 3 8 n a 8 75 75 FK0024 FK0023 50PK concrete 15 MPa screw coach 5 16 9tpi x 80 washer flat M8 plug nylon 5 16 x 80 10 60 90 FK0013 FK0014 timber screw coach 5 16 9tpi x 50 washer flat M8 n a 5 60 90 FK0011 FK0012 steel section 0 9 2mm thick screw tek 14g 20tpi x 25 flange hex head ZP washer flat M8 n a n a n a n a FK0019 FK0020 important notes 1 For installation to su...

Страница 5: ...6 I TENSION SPRING 1 4 J CABLE DRUMS 2 K SPRING ANCHOR BRACKET 2 A B C D E F L H I J K M N O P Q R S T U G V 1 3 1 pack contents ITEM DESCRIPTION QTY L SIDE BEARING BRACKETS 2 M WHEEL AXLES 8 N LIFTING CABLE 2 O TEK SCREWS 20 P HANGERS 9 Q HINGED HANGERS 8 R BOTTOM PANEL BRACKET 2 S AXLE PLATE HANGER 2 T BOTTOM HANGERS 2 U SNAP PINS 2 V SHAFT COLLAR 1 5 The Designer Series P7 Industrial installati...

Страница 6: ... and should extend above the head to allow for bracket fixing headroom depending on the cable drums used a minimum of 340mm 390mm for larger doors of headroom is required backroom as the door extends into the garage when opening a minimum of the door height 300mm for tracks is required 1000mm if opener fitted level datum use a water or lazer level to mark a datum line on both sides approx 1 5m fro...

Страница 7: ...s a different hanger N T tip Do not unwind lifting cable until specified to do so c Secure the bottom panel bracket R with 2 tek screws then slide in wheel axle M through the axle plate hanger to the bottom panel bracket d Push the end of each lifting cable N onto the bottom hanger followed by a washer H and secure with a snap pin U Fig 2 2 1 Fig 2 2 1 F 70mm 40mm H U R S M M NOTE Refer to appendi...

Страница 8: ...racks in position and allow for minor adjustments Fig 3 1 1 Fig 3 1 2 NOTE Refer to appendix to install flush mount track system WARNING All fixings must be fitted after the door is fully adjusted and operating satisfactorily Equal Equal 3 2 installing bottom panel 10 mm V section TWO PERSON LIFT depending on the size of the door this process may require two persons to lift into place a Carefully ...

Страница 9: ...g 3 3 1 and 3 3 2 c Screw the hangers and hinged hangers to the lowered panel NOTE The hinged hangers are adjustable to ensure the panels are parallel to the opening d Repeat this procedure for all other panels with the exception of the top panel which is positioned after the horizontal track is installed Fig 3 3 3 e Once satisfied with the door placement secure all fixing points on the vertical t...

Страница 10: ...ucturally sound location to fix your support to the ceiling or side wall Fig 3 4 2 or Fig 3 4 3 f Each installation must be assessed individually for ceiling fixing requirements WARNING Failure to position supports approximately 3 4 door height along the track can result in the tracks twisting out Fig 3 4 2 WARNING For all doors higher than 2280mm and wider than 4700mm two 2 ceiling supports must ...

Страница 11: ...and slide the hinged hangers Q onto the wheel axle c Secure hinged hangers with tek screws as shown in top corner of panel and adjust hinge to wheel height if necessary d Repeat for other side of panel e Attach top panel to panel below via the hangers and hinges on previous panel TWO PERSON LIFT depending on the size of the door this process may require two persons to lift into place Q M Q 11 The ...

Страница 12: ...ely half way along b Locate the cable drum s J spring s I shaft collar V and washers H and assemble them as shown in Fig 3 5 2 NOTE Shaft Collar not required in double spring mountings c Ensure the shaft collar is butted up against the anchor bracket as shown in Fig 3 5 2 and fixed to axle on spring side of anchor bracket cable drum marked with red paint cable drum marked with black paint bolt 3 8...

Страница 13: ... touch the wall the axle must be parallel with the opening tip Unwind the lifting cable from the bottom panel CAUTION For larger doors refer to 5 4 appendix as a stronger system may be required e Secure the spring anchor bracket to the wall ceiling and the side bearing brackets to the tracks as shown in Fig 3 6 1 tip For wide doors place a temporary support in the center of the torsion assembly to...

Страница 14: ...ines can be seen along the spring c Once you have completed the turns required remove one winding bar If spring snaking occurs tap the remaining bar back towards the spring anchor bracket d Maintain firm tension on the winding bar while using a spanner to tighten the two 2 grub screws Fig 3 7 4 WARNING Always have one winding bar engaged and firmly held while turning and tightening screws CAUTION ...

Страница 15: ...ks slightly to create the correct tolerance f Once satisfied that the operation of the door is as near perfect as possible check that all nuts and bolts are tight g Oil the springs full length to prevent noise and reduce friction TAL 5 or similar oil rich lubricant in a pressure spray can is acceptable Fig 3 8 2 Finally the safety pull cord or handle must always be fitted to the door h pass the co...

Страница 16: ... screws door moving to one side clearances incorrect cable drums not close to end bearing brackets check the clearance overlap of the door is equal on each side loosen screws on cable drums and ensure they are hard up against the end bearing bracket and tighten screws door panels jamming rubbing on tracks incorrect clearance between wheel and vertical track door not level cable drum not lined up c...

Страница 17: ...rns on spring or wrong springs ensure that the correct spring is supplied if not replace and that it has the correct number of turns have been applied wrong cable drums for springs too large replace cable drums door falls to the floor and runs away at the top lifting cable may be too short for high lift cable drum or vertical lift drum and is sitting too high on the spiral portion of the drum incr...

Страница 18: ...TION QTY A PACK OF DOOR PANELS 1 B1 ALUMINIUM FRAME LENGTHS 3 B2 ALUMINIUM SEAL 1 C TORSION BAR 1 D HORIZONTAL CURVE TRACKS 2 E VERTICAL TRACKS 2 F FLAG BRACKET 2 G SMALL ANGLE JAMB BRACKETS 2 H WASHERS 6 I TENSION SPRING 1 4 J CABLE DRUMS 2 ITEM DESCRIPTION QTY K SPRING ANCHOR BRACKET 2 L SIDE BEARING COMBO BRACKETS 2 M WHEEL AXLES 8 N LIFTING CABLE 2 O TEK SCREWS 2 P HANGERS 9 Q HINGED HANGERS 1...

Страница 19: ... 1 4 Fig 5 1 3 window spacers Fig 5 1 2 e Start by drilling holes in the vertical frame 200mm from the top and 200mm from the bottom Then at intervals no greater than 600mm f Use a long spirit level to ensure the frame remains level on both sides as it is screwed into place g Remove one of the boards on the packaging from the door panel crate and mount it to the surface of the cladding substrate a...

Страница 20: ...OTE Once the panel is in place the hinged hangers Q can be adjusted if needed to ensure the panels are parallel to the opening g Repeat steps e and f to assemble other middle panels 5 1 4 Install the tracks Fig 5 1 7 a Set the vertical tracks parallel on both sides of the flush mount frame b The tracks should be panel width 20mm apart Use the level datum marks to ensure the tracks are level with e...

Страница 21: ...ubsequent panels 5 1 7 Assemble Horizontal track a Connect to 2 horizontal tracks together as shown in Figure 5 1 9 using plates nuts and screws provided b Lift the track into position and secure to the flag bracket using 6 x 5 16 flat head bolts and wiz nuts Fig 5 1 9 Fig 5 1 9 c Install the safety stop at the end of the horizontal track as shown in Fig 5 1 9 Before bracing the horizontal tracks ...

Страница 22: ...acket K with the middle of the door so that the cut corner is facing down d Slide the torsion bar assembly towards the wall so the spring anchor bracket can touch the wall the axle must be parallel with the opening e Secure the spring anchor bracket to the wall and the side bearing brackets to the tracks as shown in Fig 5 1 12 Fig 5 1 13 f Attach the lifting cable to the cable drum by slipping the...

Страница 23: ...the spring anchor bracket K onto the torsion bar positioning it approximately half way along e Locate the spring s I and shaft collar V and assemble them as shown in Fig 5 2 3 NOTE Shaft Collar not required in double spring mountings f Ensure the shaft collar is butted up against the spring Fig 5 2 3 winding plug marked with black paint winding plug marked with red paint shaft collar I I V K B For...

Страница 24: ...ft the torsion bar assembly into position resting on top of the tracks h Connect the side bearing brackets to the end of the horizontal tracks using 3 8 and 1 1 2 heaxagonal head bolts and 3 8 washers and nuts Fig 5 2 4 i Slide the torsion bar B of the torsion assembly through one side bearing bracket and then the other j Place the cable drums into position after a washer noting that red cable dru...

Страница 25: ...rovided Tracks are assembled as standard with the only difference being that one vertical track needs to be cut down to accommodate the uneven floor c Start with both of the verticals tracks from the ground and measure up to the level datum d Cut the tracks as necessary from the ground end e Follow the directions in section 3 1 to install tracks before proceeding to adding panels in section 3 2 ta...

Страница 26: ... step f for the left hand side assembly i Position the torsion shaft couple in the middle as shown in Fig 5 4 1 the axles should be flush with each couple allowing free rotation to occur j Cut torsion shaft key in half and insert into torsion bar at the torsion shaft couple and fix into place by tightening the grub screws on the shaft couple CAUTION DO NOT tighten bolts in cable drums yet TWO PERS...

Страница 27: ... D regular maintenance required B D recommends that you check the operation of your Designer Series P7 Industrial at least every six months more regularly in extreme environments or frequent use The effort required to manually open and to manually close the door should be about the same if door has an automatic opener put into manual mode before testing door If the door is difficult to operate in ...

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