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17)

The air pressure switch has the job of bringing the control box to a safety shut down if the air pressure is not at

 the correct value.  Therefore, the air pressure switch must be regulated in such a way as to intervene by closing
the contact (foreseen to by closed while working) when the air pressure in the burner has reached a sufficient
level.  The pressure switch is self-controlled and therefore it must close the contact (fan stops and  consequently
there is an absence of air pressure in the burner) if it does not, the control box will be inserted (the burner remains
at a stadstill).It must be specified that if the contact is not closed during working (insufficient air pressure), the
control box will carry out its cycle, but the ignition transformer will not be inserted and the gas pilot valves will not

open. Consequently, the burner will go to "shut down". Check that the air pressure switch functions properly with
burner at minimum delivery, increase the regulating value until it reaches intervention point and the burner should
go to shut down. To unblock the burner, press the special push-button and return the pressure switch regulator to
a sufficient value in order to measure the air pressure existing during the pre-ventilation phase.

18)

The pressure switches which control the gas pressure (minimum and maximum) have the  job of stopping the

burner functioning when the gas pressure is not within the values specified. From the specific functions of the
pressure switches, it is evident that the pressure switch controls the minimum pressure must make use of the
contact, which is closed, when it measures a pressure which exceeds that at which it has been set.
The maximum pressure switch must make use of the contact, which is closed, when it measures a pressure
below that at which it has been set.  The minimum and maximum gas pressure switches should be regulated
during the burner's general inspection and should be in function with the pressure found each time.

The pressure switches have been electrically connected in series and therefore theintervention (by this we mean
the opening of the circuit) of any one of the gas pressure switches, will prevent the control box and thus the
burner from starting up. When the burner is operating (flame lit), the intervention of the gas pressure switches
(opening of the circuit) determines the immediate arrest of the burner. During the burner's general inspection,
check the correct functioning of the pressure switches. By operating the respective regulating device, it is
possible to control the pressure switch's intervention (opening of circuit) which causes the burner's arrest.

19)

Check the efficiency of the flame detector (ionisation electrode) by detaching the wire coming from the electrode
and by turning on the burner.  The control box should carry out completely its cycle and two seconds after the
ignition flame (pilot) is formed, it should go to "shut down". This control should also be carried out when the
burner is already operating. By detaching the wire that comes from the ionisation electrode, the control box
should go immediately to "shut down".

In the case of the UV photoelectric cell, slide the wire out of its seat on the burner and verify the "shut down".

20)

Check the efficiency of the boiler thermostats and pressure switches (this should result in the burner coming to
a standstill).

ADJUSTEMENT OF THE AIR FLOW TO THE BURNER HEAD (see BT 8769/1)

The burner head is fitted with a regulator control, which closes or open the air passage between the disk and the head.
By closing the air passage, a high pressure on the disk can be achieved, for low rates as well. The increased speed and

turbulence of the air makes it penetrate with increased force, thus giving a better mixture and greater flame stability.
It may be essential to have high air pressure at the disk, to stop flame pulsation. This condition is practically indispensable
when the burner is working on a pressurized boiler and/or a high thermic load.   It is clear from the above description that
the device that closes the air to the burner head must be taken to a position where it always obtains a level behind the
disk that is much higher than the air pressure level. It is recommended to set the device with the air to the head closed
off, so that a sizable opening is required on the air shutter that controls the flow to the burner fan intake.

Obviously, this condition must occur when the burner is working at the maximum desidered delivery rate.
In practice, the setting operation shuld be started with the device that closed the air to the burner head at an intermediate
position, and the burner should be started up for a trial setting procedure, as described previously.
When the maximum desired delivery rate is reached, adjust the position of the device that closes the air to the burner
head, moving it forwards or backwards in order to achieve an adequate air flow in delivery, with the intake air control
shutter well open.   When reducing the size of the air passage to the burner head, avoid closing it completely.

Ensure that the burner head is perfectly centered in relation to the disk. If it is not perfectly centered, the flame may burn
badly and overheat the head, causing rapid deterioration. The centering can be checked by looking from the inspection
hole on the rear part of the burner and then fully tightening the screws (if present) that hold in position the device that
controls the air flow to the burner head.

N.B.

Check that the ignition occurs in a regular manner; if the passage between the head and the disk is closed,  it may
occur that the speed of the mixture (combustible air) is so high that ignition is made difficult. If this occurs, then the
regulator must be opened gradually until it is in a position where the ignition occurs in a regular manner, and this
position must be accepted as the set position. Remember that, for the first flame, it is preferable to limit the
quantity of air to the bare minimum necessary for a safe ignition, even in the most demanding cases.

Содержание BGN 100 DSPGN

Страница 1: ...Instruction for burners model Edition 2005 12 Cod 0006080458 en BGN 40DSPGN BGN 60DSPGN BGN100DSPGN BGN120DSPGN BGN150DSPGN BGN200DSPGN BGN250DSPGN BGN300DSPGN BGN350DSPGN...

Страница 2: ...n accordance with the European Standards EN 676 gas and dual fuel gas side EN 267 light oil and dual fuel oil side EN 60335 1 2003 EN 50165 1997 A1 2001 EN 55014 1 1994 and 2 1997 Surveillance accordi...

Страница 3: ...ECCHIATURA CONTROL BOX LFL 1 333 COFFRETS DE SECURITE RIVELAZIONE DI FIAMMA FLAME DETECTOR SONDA DI IONIZZAZIONE IONISATION PROBE DETECTION FLAMMA SONDE DE IONISATION BGN 200 BGN 250 BGN 300 BGN 350 D...

Страница 4: ...sure switch pilot only for BGN 300 350 M 18 Pressure switch for the valve tinghtness control N 9441 1 Rev 07 11 95 BGN 40 60 100 BGN 120 150 200 BGN 250 BGN 300 350 DSPGN DSPGN DSPGN FLANGIA ATT BRUCI...

Страница 5: ...0 615 M 12 190 165 BGN 120 DSPGN 220 440 1415 365 260 865 2 193 270 315 300 615 M 16 220 195 BGN 150 DSPGN 220 440 1500 450 260 945 2 193 270 370 330 700 M 16 220 195 BGN 200 DSPGN 300 620 1840 580 38...

Страница 6: ...6 BGN 40 DSPGN 100 DSPGN N 7604 2 Rev 02 02 96 BGN 120 DSPGN 350 DSPGN N 7605 5 Rev 17 11 97...

Страница 7: ...30 401 A 2700 modulating servomotor N 8917 1 Rev DRAWING SHOWING THE GAS TRAIN ASSEMBLY BGN 40 60 100 120 150 M DSPGN COMIST 72 MM MG DSPGM N 8805 Rev DRAWING SHOWING THE GAS TRAIN ASSEMBLY BGN 200 25...

Страница 8: ...RKS When tightening the flange it is important to do it evenly so that the inner faces are parallel between them Since the locking system is highly efficient do not tighten the nuts too much During th...

Страница 9: ...avoid big drops in pressure on ignition the length of the pipeline between the point where the stabilizer or reducer is fitted and the burner should be from 1 5 to 2 m This pipe must have a diameter e...

Страница 10: ...e to accurately regulate the delivery and therefore the combustion and thus improve yield The dimension of the gas pipeline should be in function with the quantity of gas it has to deliver We advise m...

Страница 11: ...vibration joint 11 A couple of flane D Distance between pressure stabilizer and valve about 1 5 2 m DIAGRAM OF CONNECTING A BURNER TI THE GAS PIPE NETWORK AT AVERAGE PRESSURE N BT 8531 1 1 Measuring...

Страница 12: ...operating with the ignition flame pilot only Flame presence is detected by a relative control device ionisation probe immersed in the flame or UV Cell The relay programmer passes the shut down positi...

Страница 13: ...servomotor regulating air gas delivery see BT 8562 1 or the V cam of the air gas delivery regulating servomotor see drawing n 0002931170 inserts almost immediately the principle gas valve which in tur...

Страница 14: ...odulating throttler valve 4 Safety valve 5 Pilot gas valve 6 Air pressure switch 7 Seal control device LDU and pressure switch 8 Connection between main valves for the valve seal control device 9 Mini...

Страница 15: ...MM DSP GM MG BT 8816 1 DETAILS ON THE REGULATION OF GAS DELIVERY IN MODULATING BURNERS WITH THROTTLE VALVE BGN 200 250 300 350 M DSP GN COMIST 180 250 300 MM MNM DSP GM DSP NM BT 8813 1 N 0002910060...

Страница 16: ...otor s supply line in order to invert its sense of rotation 10 Now insert the switch on the command panel and put the modulating switches in the MIN minimum and MAN manual positions The control box re...

Страница 17: ...ner delivery to an optimum value of 10 for maximum delivery We advise against exceeding the value of 10 to avoid operating with a rather limited excess of air which could cause variation in atmospheri...

Страница 18: ...hut down This control should also be carried out when the burner is already operating By detaching the wire that comes from the ionisation electrode the control box should go immediately to shut down...

Страница 19: ...19 AIR REGULATION PRINCIPLE DIAGRAM FOR GAS BURNERS BT 8769 1...

Страница 20: ...ual value if the meter reads a pressure below 400 mm w c If the pressure is more than 400 mm w c the value read must be multiplied by a correction coefficient as previously described Subsequently mult...

Страница 21: ...g Principle feed valve s B Insertion and disinsertion lever Motor connection camshaft Position 1 Disinsertion Position 2 Insertion To modify the regulation of the cams utilized operate the respective...

Страница 22: ...ng end of the run Motor Cam shaft coupling exclusion pin Push it to disconnect motor from cam sheft To change cam position operate the respective red rings By pushing hard enough in the desired direct...

Страница 23: ...lace slowly over approximately 10 seconds N B There will not be sufficient supply for ignition if the flow feed device E is set at its minimum position Therefore it is essential to open the maximum fl...

Страница 24: ...the open position while the pump and magnetic valve remain powered When the unit receives the signal to close or if power supply is cut off the pump shuts down the magnetic valve opens decompressing...

Страница 25: ...lator Rapid opening and closing The VE4000B1 valves are ClassA solenoid valves normally closed They may be used as ON OFF valves in the supply trains with Natural Gas Manufactured Gas or GPL on burner...

Страница 26: ...tolerated post combustion period The tests will end only at the end of the pre ventilation time of the next start up The validity of working of the flame control circuit is checked each time the burne...

Страница 27: ...IN position M Motor fan or burner NTC NTC resistor QRA UV probe R Thermostat or pressure probe RV Fuel valve with continuous regulation S Fuse SA Air damper servomotor SB Safety limiter temperature pr...

Страница 28: ...and consensus at power regulator or at valve on terminal 20 18 t6 Post ventilation time with M2 3 t7 Time between consensus for start up and voltage at terminal 7 start delay for fan motor M2 72 t8 S...

Страница 29: ...ed by limit switch z of the air damper servo motor During the probe test and false flame test the flame supervision test is also powered terminals 22 23 and 22 24 Safety standards In association with...

Страница 30: ...tch contact a Terminals 6 7 and 15 remain powered until the defect is eliminated P Lock out stop because of lack of air pressure signal Any lack of pressure from this moment onwards will cause a lock...

Страница 31: ...pipeline filling operation During the second verification stage this pressure must remain constant Should it drop this means that the burner on the furnace side has a blow by fault when closing There...

Страница 32: ...gramme t4 5s Putting control circuit under atmospheric pressure t6 7 5s Time between start up and energizing of main AR relay t1 22 5s 1st verification stage at atmospheric pressure t3 5s Putting cont...

Страница 33: ...nd a minimum of 0 5 m2 At least one third of the entire surface of these inlets must be located in the lower part of the external wall flush with the floor 3 Requirements for liquid gas plant to ensur...

Страница 34: ...34 GENERAL DIAGRAM FOR TWO STAGE L P G PRESSURE REDUCTION FOR BURNER OR BOILER 8721 2GB pcx N 8721 2 Rev 21 03 90...

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Страница 48: ...S p A Via Ferrarese 10 44042 CENTO Ferrara ITALIA Tel 051 684 37 11 Fax 051 685 75 27 28 International Tel 39 051 684 37 11 Fax 39 051 683 06 86 http www baltur it http www baltur com E MAIL info bal...

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