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english

Ignition protection

“nA” and “tb”

2.1 

Intended use

In line with its identification, this micropulse transducer is 

suitable as electrical equipment for use in gas and dust 

explosive areas. When installed in a machine or system, 

the transducer forms a position measuring system in 

conjunction with a controller or evaluation unit and may 

only be used for this purpose.

When selecting the electrical equipment, the person 

setting up the machine or system is responsible for 

assessing its suitability for the planned area of application. 

The information in the user’s guide and other applicable 

safety regulations and provisions must be observed during 

set-up. Flawless function is ensured only when using 

original BALLUFF accessories. Use of any other 

components will void the warranty.

The operator of the machine or system must ensure that 

the transducer is applied under the permissible operating 

conditions in line with the information in this user’s guide 

and in compliance with the applicable safety regulations 

and provisions.

Unauthorized interventions, non-permissible use, or 

application outside the permissible operating conditions 

will result in the loss of warranty and liability claims against 

the manufacturer.

2.2 

Safety measures

The persons setting up and operating the machine or 

system must take steps to ensure that a malfunction in the 

transducer will not result in hazards to persons or 

equipment. If there are any indications of damage or 

malfunctions, the transducer must be immediately taken 

out of operation and secured against unauthorized use.

Even with correct explosion protection, residual risks 

remain that could pose a hazard to persons and systems 

when the device is correctly operated or if there are any 

fault states.

2.3 

Approvals, standards, and conformity

The CE Mark verifies that our products 

meet the requirements of the current 

EMC Directive as well as the ATEX 

Directive. Compliance is confirmed with 

the enclosed declaration of conformity 

from the manufacturer. 

The transducer meets the requirements of the following 

product standard:

 

– EN 61326-2-3 (noise immunity and emission)
Emission tests:

 

– RF emission  

EN 55011

Noise immunity tests:

 

– Static electricity (ESD)  

EN 61000-4-2

Severity level 3

 

– Electromagnetic fields (RFI)  

EN 61000-4-3

Severity level 3

 

– Electrical fast transients (burst)  

EN 61000-4-4

Severity level 3

 

– Surge  

EN 61000-4-5

Severity level 2

 

– Conducted interference induced  

by high-frequency fields  

EN 61000-4-6

Severity level 3

 

– Magnetic fields  

EN 61000-4-8

Severity level 4

The transducer with identification 

 

II 3 G  Ex 

nA IIC T4 X

 and 

 

II 2 D  Ex tb IIIC T135 °C X IP6x

 

fulfills the requirements for electrical equipment for 

explosive areas in accordance with the following 

standards:

 

– EN 60079-0: General requirements

 

– EN 60079-15: Ignition protection “n”

 

– EN 60079-31: Ignition protection “t”

In addition to the ATEX requirements, the 

transducer has been authenticated under 

certificate number 

IECEx EPS 13.0004 X

The current status of the certificate and further information 

can be found under www.iecex.com in the “Certified 

Equipment Scheme” section. The certificate number is 

indicated on the part label.

Further applicable safety regulations and standard 

requirements must be observed during selection, set-up, 

and operation:

 

– Special conditions for safe operation (“X” symbol)

 

– Requirements for occupational safety

 

– Requirements for explosion protection

 

– Electrical installations erection in explosive 

atmospheres (DIN EN 60079-14)

 

– Further regulations

More detailed information on the guidelines, 

approvals, and standards is included in the 

declaration of conformity.

ATEX safety notes

BTL7-A/C/E/G5 _ _ -M _ _ _ _ -K(8)-NEX-SR32/K_ _ _

Micropulse Transducer - Rod Style

Содержание BTL7-A5 Series

Страница 1: ...II 3 G Ex nA IIC T4 X II 2 D Ex tb IIIC T135 C X IP6x User s Guide english BTL7 A C E G5_ _ M_ _ _ _ K 8 NEX SR32 K_ _ _ ...

Страница 2: ...www balluff com ...

Страница 3: ... installation and setup 7 2 6 Connectors and magnets 8 2 7 Maintenance inspection repair 8 3 Construction and function 9 3 1 Construction 9 3 2 Function 9 4 Installation and connection 10 4 1 Installation guidelines 10 4 2 Preparing for installation 10 4 3 Installing the transducer 11 4 3 1 Installation recommendation for hydraulic cylinders 11 4 4 Electrical connection 12 4 4 1 Connector SR32 cab...

Страница 4: ...ical data 21 10 1 Accuracy 21 10 2 Ambient conditions 21 10 3 Supply voltage external 21 10 4 Output 21 10 5 Input 21 10 6 Dimensions weights 22 11 Accessories 23 11 1 Magnets 23 11 2 Connectors and cables 24 11 3 Calibration box 24 12 Type code breakdown 25 13 Appendix 26 13 1 Converting units of length 26 13 2 Part label 26 ...

Страница 5: ...er s guide was written in German Versions in other languages are translations of the original user s guide The information in the original user s guide will apply if the contents of the translated versions are not clear or the information is contradictory Do not start up the transducer if you do not have a user s guide in the language of the country where the product will be used In such cases ple...

Страница 6: ... states 2 3 Approvals standards and conformity The CE Mark verifies that our products meet the requirements of the current EMC Directive as well as the ATEX Directive Compliance is confirmed with the enclosed declaration of conformity from the manufacturer The transducer meets the requirements of the following product standard EN 61326 2 3 noise immunity and emission Emission tests RF emission EN ...

Страница 7: ...s and flammable fibers The temperature specification T135 C indicates that the external surface temperature of the transducer is below 135 C under all conditions of the device category IP6x confirms the dust resistance of the housing 2 4 2 Special conditions X symbol The X symbol indicates special conditions that must be noted for safe operation The permissible ambient temperature is limited to 40...

Страница 8: ...ies For transducers with plug connections only the following connectors with cables that have been preassembled at the factory are tested and approved BKS S 32M _ _ BKS S 33M _ _ Only the magnet versions listed in section 11 Accessories may be used If another connector cable or magnet is used the operator must ensure compliance with the explosion protection requirements 2 7 Maintenance inspection ...

Страница 9: ...mm to 1016 mm Damping zone Area at the end of the rod that cannot be used for measurements but which may be passed over 3 Construction and function BTL7 SR32 BTL7 cable Mounting surface 1 Unusable area 2 Not included in scope of delivery Damping zone Magnet 1 Nominal length Measuring range 2 1 6 holes to fasten the transducer 3 2 Function The Micropulse Transducer contains the waveguide which is p...

Страница 10: ...d in a hydraulic cylinder 4 2 Preparing for installation Installation note We recommend using non magnetizable material to mount the transducer and magnet Horizontal assembly For horizontal assembly with nominal lengths 500 mm support the rod and tighten it at the end if necessary only possible with a diameter of 10 2 mm Hydraulic cylinder If installed in a hydraulic cylinder ensure that the minim...

Страница 11: ...e detailed solutions is the responsibility of the cylinder manufacturer The slide element material must be suitable for the appropriate load case medium used and application temperatures E g Torlon Teflon or bronze are all possible materials Fig 4 4 Slide element Magnet Example 1 transducer installed with slide element The slide element can be screwed on or bonded Secure the screws so they cannot ...

Страница 12: ... Connection assignment BTL7 SR32 K_ _ 4 5 Shielding and cable routing Defined ground The transducer and the control cabinet must be at the same ground potential Shielding To ensure electromagnetic compatibility EMC observe the following Connect transducer and controller using a shielded cable Shielding Braided copper shield with minimum 85 Connector version Shield is internally connected to connec...

Страница 13: ...y instructions of the equipment or system manufacturer 1 Check connections for tightness and correct polarity Replace damaged connections 2 Turn on the system 3 Check measured values and adjustable parameters and readjust the transducer if necessary Check for the correct values at the null point and end point especially after replacing the transducer or after repair by the manufacturer 5 2 Operati...

Страница 14: ...ramming mode is automatically ended 6 2 Calibration procedure notes Prerequisites Programming inputs are connected The transducer is connected to the system controller Voltage or current values from the transducer can be read using a multimeter the system control or the calibration box Fig 6 1 Connecting the BTL7 A CB02 S calibration box 6 Calibration procedure Values for null and end point Any de...

Страница 15: ...ing inputs The current end point remains the same New null point Before After Fig 6 2 Reading new null point 6 Calibration procedure continued Move magnet to the new end position Read new end point by activating the programming inputs The current null point remains the same New end point Before After Fig 6 3 Reading new end point Only with BTL7 C E The gradient of the current output can be inverte...

Страница 16: ... the new start position Read new start point by activating the programming inputs Set the desired start value by activating the program ming inputs New null point Before After Fig 6 4 Adjust a new start value Move magnet to the new end position Read new end point by activating the programming inputs Set the desired end value by activating the program ming inputs New end point Before After Fig 6 5 ...

Страница 17: ... 2 s 2 s a The new null point is set 0 00 V 4 00 mA Set end point Bring magnet to the new end point 9 89 V 19 13 mA Activate b for at least 2 s 2 s b The new end point is set 10 00 V 20 00 mA Inverting the characteristic curve only with BTL7 C E Simultaneously activate a and b for at least 4 s 4 s a b 3 60 mA Error value is displayed The characteristic curve of the output is inverted once released...

Страница 18: ...Set start point Bring magnet to the new start point 1 04 V 4 82 mA Activate a for at least 2 s 2 s a The new start point is set with the last valid start value 0 00 V 4 00 mA Adjust start value The start value can be changed using a and b The gradient of the curve changes see page 16 0 00 V 4 00 mA 0 90 V 7 20 mA End calibration procedure Briefly activate a and b simultaneously 1 s 1 s a b 2 00 V ...

Страница 19: ...b The gradient of the curve changes see page 16 10 00 V 20 00 mA 8 00 V 16 80 mA End calibration procedure Briefly activate a and b simultaneously 1 s Set position value is saved 1 s a b 2 00 V 6 00 mA 8 00 V 16 80 mA End adjusting Briefly activate a and b simultaneously 1 s 1 s a b 10 50 V 3 60 mA The current position value is displayed once the buttons are released 7 63 V 18 56 mA Any of the ind...

Страница 20: ...s example At 0 to 10 V At 4 to 20 mA 5 39 V 9 15 mA Activate reset Simultaneously activate a and b for at least 4 s 4 s a b 10 50 V 3 60 mA Reset Simultaneously activate a and b for at least 4 s 4 s a b 0 00 V 4 00 mA After activation All values are reset 9 89 V 19 13 mA Current position value is displayed Reset is deactivated Abort reset Resetting can be aborted without any changes being saved af...

Страница 21: ... EN 60068 2 272 3 150 g 6 ms 150 g 2 ms Vibration per EN 60068 2 62 3 20 g 10 2000 Hz Degree of protection per IEC 60529 Connector SR32 when attached IP67 Cable IP682 10 3 Supply voltage external Voltage stabilized BTL7 _5_ _ 10 30 V DC Ripple 0 5 Vss Current draw at 24 V DC 120 mA Inrush current 500 mA Reverse polarity protection4 Up to 36 V Overvoltage protection Up to 36 V Dielectric strength G...

Страница 22: ...m Housing material Stainless steel Flange material Stainless steel Rod material Stainless steel Rod wall thickness For Ø 8 mm 0 9 mm For Ø 10 2 mm 2 mm Housing mounting Flange with 6 holes BTL7 K_ _ Cable material PUR Cable diameter Max 7 mm Permissible bending radius Fixed routing 35 mm 10 Technical data continued BTL7 A C E G5_ _ M_ _ _ _ K 8 NEX SR32 K_ _ _ Micropulse Transducer Rod Style ...

Страница 23: ... 4R BTL P 1013 4S BTL P 1012 4R BTL P 1014 2R Weight Approx 10 g Housing Aluminum Included in the scope of delivery for the BTL P 1013 4R BTL P 1013 4S BTL P 1012 4R Spacer 8 mm material polyoxymethylene POM BTL P 1028 15R special accessories for applications with a supporting rod Weight Approx 68 g Housing Aluminum Fig 11 2 Ø 4 3 120 Ø 28 Ø 54 Ø 65 8 BTL P 1028 15R special accessories 11 Accessor...

Страница 24: ...le length 5 m Fig 11 4 Ø 18 31 37 2 Ø 20 54 Ø max 7 Connector BKS S 33M _ _ Fig 11 5 Connector BKS S 33M _ _ outlet Pin Color 1 YE yellow 2 GY gray 3 PK pink 4 RD red 5 GN green 6 BU blue 7 BN brown 8 WH white Tab 11 1 BKS S 32 33M _ _ pin assignment 11 3 Calibration box BTL7 A CB02 S32 Scope of delivery Calibration box 2 adapter cables each approx 0 3 m Condensed guide BTL7 A CB02 K Scope of deli...

Страница 25: ...dient 00 Rising e g C_00 0 20 mA only with BTL7 C E 10 Rising falling e g A_10 10 0 V and 0 10 V only with BTL7 A G 70 Falling e g C_70 20 0 mA only with BTL7 C E Nominal length 4 digit M0500 Metric specification in mm nominal length 500 mm M0025 M1016 K8 M0025 M5500 K Rod version fastening K Flange with 6 holes O ring rod diameter 10 2 mm K8 Flange with 6 holes O ring rod diameter 8 mm Electrical...

Страница 26: ... Conversion table mm to inches 1 inch 25 4 mm Inch mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 13 2 Conversion table inches to mm 13 Appendix 13 2 Part label 1 Ordering code 2 Type 3 Serial number YYMMDDSSSSSSSS CC 4 Year of manifacture Fig 13 1 BTL7 part label example No 897999 EN G16 subject to modification Replaces L15 1 3 3 2 4 BTL7 A C E G5_ _ M_ _ _ _ K 8...

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