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5-8 Troubleshooting

MN715J

Table 5-2 Troubleshooting

Continued

INDICATION

POSSIBLE

CAUSE

CORRECTIVE ACTION

Motor Will

Not Reach

M i

Max Frequency

Limit set too low.

Adjust Max Frequency Limit parameter value.

Not Reach

Maximum

Speed

Motor overloaded. Check for mechanical overload. If unloaded motor shaft does

not rotate freely, check motor bearings.

Improper speed

command.

Verify control is receiving proper command signal at input

terminals.

Verify control is set to proper operating mode to receive your

speed command.

Speed

potentiometer

failure.

Replace potentiometer.

Motor will not

stop rotation

MIN Output

Speed parameter

set too high.

Adjust MIN Output Speed parameter value.

Improper speed

command.

Verify control is receiving proper command signal at input

terminals.

Verify control is set to receive your speed command.

Speed

potentiometer

failure.

Replace potentiometer.

Motor runs

rough at low

Torque boost set

too high.

Adjust torque boost parameter value.

rough at low

speed

Misalignment of

coupling.

Check motor/load coupling alignment.

Faulty motor.

Replace with a Baldor Motor.

Regen RES

Power

Incorrect dynamic

brake parameter.

Check Resistor Ohms and Resistor Watts parameters in the

Level 2 Brake Adjust block.

Power

Regen power

exceeded resistor

rating.

Use resistor with a larger power rating.

Increase Decel Time.

Comm

Timeout

Communication

failure between

keypad and motor

control.

Verify connections of all signals and grounds.

Press “RESET” key on keypad. If fault remains, contact Baldor.

Software

VER FLT

Keypad and

control software

versions are

incompatible.

Press “RESET” key on keypad.

Reset power.

If fault remains, contact Baldor.

3 SEC
Overload

Output current

exceeded 3

second rating.

Verify motor rated amperes parameter matches FLA of motor.
Verify proper sizing of control and motor.
If error occurred while ramping motor, check motor, coupling and

l d

1 MIN
Overload

Output current

exceeded 1

minute rating.

If error occurred while ramping motor, check motor, coupling and

load.

Increase ACCEL time.
Increase/Decrease Torque Boost value.

Note: An overload fault cannot be reset (cleared) until the “% OVERLOAD LEFT”

counter reaches 100%.

Содержание ID15J1F50-ER

Страница 1: ...Series 15J Inverter Control 7 04 MN715J Installation and Operating Manual...

Страница 2: ...3 3 System Grounding 3 3 Line Impedance 3 4 Line Reactors 3 4 Load Reactors 3 4 Input Current Requirements 3 6 Cover Removal 3 6 Terminal Identification 3 7 AC Line Connections 3 7 Reduced Input Volta...

Страница 3: ...tment using Local Speed Reference 4 4 Speed Adjustment using Arrow Keys 4 4 Display Mode 4 5 Adjusting Display Contrast 4 5 Display Screens 4 6 Fault Log Access 4 6 Diagnostic Information Access 4 7 P...

Страница 4: ...lay 6 2 Control Specifications 6 2 Analog Inputs 6 3 Analog Output 6 3 Digital Inputs 6 3 Digital Outputs 6 3 Fault Indications 6 3 Ratings 6 4 Terminal Tightening Torque Specifications 6 4 Mounting D...

Страница 5: ...iv Table of Contents MN715J...

Страница 6: ...ntrol Refer to Section 3 Physical Installation procedure 3 Connect AC power Refer to Section 3 AC Line Connections 4 Connect the motor Refer to Section 3 AC Line Connections Quick Start Checklist Chec...

Страница 7: ...motor data in the Level 2 Motor Data block parameters Motor Rated Amps FLA Motor Rated Speed base speed Motor Rated Frequency Nameplate 7 If External Dynamic Brake hardware is used set the Level 2 Br...

Страница 8: ...to determine the optimum operating mode for the application These choices are programmed using the keypad as explained in the programming section of this manual Limited Warranty For a period of two 2...

Страница 9: ...ed personnel should attempt the start up procedure or troubleshoot this equipment WARNING Do not use motor overload relays with an automatic reset feature These are dangerous since the process may inj...

Страница 10: ...ermostat leads at J4 17 or J4 18 as the control may be damaged Use a dry contact type that requires no external power to operate Caution Disconnect motor leads T1 T2 and T3 from control before you per...

Страница 11: ...2 4 General Information MN715J...

Страница 12: ...and maintenance the control should be mounted on a smooth non flammable vertical surface Table 3 1 lists the Watts Loss ratings for enclosure sizing 2 At least two inches clearance must be provided on...

Страница 13: ...lock washers Extended 8 32 screws socket fillister are required if the mounting surface is thicker than 12 gauge and is not tapped clearance mounting holes Remote keypad mounting template A tear out c...

Страница 14: ...used Connectors are to be installed using crimp tool specified by the manufacturer of the connector Only Class 1 wiring should be used System Grounding Baldor Controls are designed to be powered from...

Страница 15: ...ontinuous load If providing your own line reactor use the following formula to calculate the minimum inductance required Table 3 3 lists the input current required for this calculation L VL L 0 01 I 3...

Страница 16: ...le Route all 4 wires T1 T2 T3 and motor ground together in conduit or shielded cable Connect all wires including motor ground inside the motor terminal box Ground per NEC and Local codes Note A line r...

Страница 17: ...101 ER 10 0 ID15J203 ER 11 0 ID15J403 ER 5 5 ID15J205 ER 15 0 ID15J405 ER 9 0 ID15J407 ER 10 0 ID15J410V ER 13 0 Cover Removal The cover is made of plastic and could be damaged during removal if handl...

Страница 18: ...the control wait at least 5 minutes after power disconnect for residual voltage across the bus capacitors to discharge Reduced Input Voltage Derating All power ratings stated in Section 6 are for the...

Страница 19: ...60VAC Buss FRS Three Phase Wire Size and Protection Devices Table 3 4 Three Phase Wire Size and Protection Devices 230VAC Controls Control Po er Input Fuse Wire Gauge Control Power Input Fuse Wire Gau...

Страница 20: ...ations Figure 3 4 3 Phase AC Power and Motor Connections L1 L2 L3 L1 L2 L3 Earth AC Motor Note 2 Note 3 Baldor Series 15J Control Optional Line Reactor Note 1 Note 3 Note 3 A1 B1 C1 A2 B2 C2 T1 T2 T3...

Страница 21: ...er temperature smaller gauge wire may be used per NEC and local codes Recommended fuses are based on 40 C ambient maximum continuous control output current and no harmonic current Figure 3 5 Single Ph...

Страница 22: ...wire sizes are based on 75 C copper wire 1 line impedance Higher temperature smaller gauge wire may be used per NEC and local codes Recommended fuses are based on 40 C ambient maximum continuous cont...

Страница 23: ...are Dynamic Brake DB Hardware must be installed on a flat non flammable vertical surface for effective cooling and operation See Figure 3 7 for terminal identification See Appendix A of this manual fo...

Страница 24: ...ntroller is set to Standard Run 7 Speed Fan Pump 2 Wire Fan Pump 3 Wire Process Control 3 SPD ANA 2Wire 3 SPD ANA 3Wire EPOT 2Wire or EPOT 3Wire not Keypad The single ended analog input 1 can be used...

Страница 25: ...tat or overload relay should be a dry contact type with no power available from the contact If the motor thermostat or overload relay activates the control will automatically shut down and give an ext...

Страница 26: ...parameter in the Level 1 Input programming Block Available operating modes include Keypad Standard Run 3 Wire 7 Speed Fan Pump 2 Wire Fan Pump 3 Wire Process Control 3 Speed Analog 2 Wire 3 Speed Ana...

Страница 27: ...p input is used to cause a fault condition during a motor over temperature condition The External Trip input J4 17 must be connected and the External Trip parameter in the Level 2 Protection block mus...

Страница 28: ...osed Preset Speed 3 Open Closed J4 11 Momentary CLOSED starts Forward motor rotation J4 12 Momentary CLOSED starts Reverse motor rotation J4 13 Momentary OPEN motor decels to stop depending on Keypad...

Страница 29: ...ed 6 Open Closed Closed Preset Speed 7 Open Closed Open J4 11 OPEN motor decels to stop depending on Keypad Stop mode CLOSED starts Forward motor rotation J4 12 OPEN motor decels to stop depending on...

Страница 30: ...n Open commands including the keypad Preset Speed 2 Closed Open J4 11 OPEN motor decels to stop depending on Keypad Stop mode CLOSED starts Forward motor rotation J4 12 OPEN motor decels to stop depen...

Страница 31: ...ed 1 Open Open commands including the keypad Preset Speed 2 Closed Open J4 11 Momentary CLOSED starts Forward motor rotation J4 12 Momentary CLOSED starts Reverse motor rotation J4 13 Momentary OPEN m...

Страница 32: ...ect parameter CLOSED selects the closed loop feature of the Process Control mode Note The process will run in one direction For example if the forward line J4 11 is closed the process will only run in...

Страница 33: ...Speed 3 Open Closed J4 11 OPEN motor decels to stop depending on Keypad Stop mode CLOSED starts Forward motor rotation J4 12 OPEN motor decels to stop depending on Keypad Stop mode CLOSED starts Reve...

Страница 34: ...Closed Open Preset Speed 2 Closed Closed Preset Speed 3 Open Closed J4 11 Momentary CLOSED starts Forward motor rotation J4 12 Momentary CLOSED starts Reverse motor rotation J4 13 Momentary OPEN moto...

Страница 35: ...enable operation in the Reverse direction J4 13 OPEN for normal speed mode Terminal strip speed source is selected in the Level 1 Input block ANA CMD Select parameter CLOSED to enable the Electronic...

Страница 36: ...arts Reverse motor rotation J4 13 Momentary OPEN motor decels to stop depending on Keypad Stop mode J4 14 OPEN selects ACC DEC S CURVE group 1 CLOSED selects group 2 J4 15 Momentary CLOSED increases m...

Страница 37: ...keypad display 2 Set the Level 1 Input block Operating Mode to Keypad 3 Set the Level 2 Output Limits block MIN Output FREQ parameter 4 Set the Level 2 Output Limits block MAX Output FREQ parameter 5...

Страница 38: ...ogrammed jog speed After the jog key has been pressed use the FWD or REV keys to run the motor in the direction that is needed The JOG key is only active in the local mode FWD Press FWD to initiate fo...

Страница 39: ...eter value Y UP Arrow Press Y to change the value of the parameter being displayed Pressing Y increments the value to the next greater value Also when the fault log or parameter list is displayed the...

Страница 40: ...ection of the LOCAL Mode overrides any remote or serial control inputs except for the External Trip input Local Enable Input or STOP input The control can operate the motor in three 3 different ways f...

Страница 41: ...ns value by one digit Press ENTER key Save new value and return to display mode Press FWD or REV key Motor runs FWD or REV at commanded speed Press STOP key Motor stop command issued Speed Adjustment...

Страница 42: ...ity to view diagnostic information and the fault log Adjusting Display Contrast When AC power is applied to the control the keypad should display the status of the control If there is no display visib...

Страница 43: ...Fault Log Access When a fault condition occurs motor operation stops and a fault code is displayed on the Keypad display The control keeps a log of the last 31 faults If more than 31 faults have occur...

Страница 44: ...e rated peak continuous current Press DISP key Real time opto inputs relay outputs states 0 Open 1 Closed Press DISP key Display of Analog Inputs Press DISP key Displayed in Process Control mode only...

Страница 45: ...ed with a P in the lower left hand corner of the keypad display If a parameter is displayed with a V the setting may be viewed but not changed while the motor is operating If the parameter is displaye...

Страница 46: ...operation Press PROG key Access programming mode Press Y or B key Scroll to Level 1 Input Block Press ENTER key Access Input Block Press ENTER key Access Operating Mode Press Y key Scroll to make you...

Страница 47: ...actory settings Action Description Display Apply Power If no faults and programmed for LOCAL operation Press PROG key Enter program mode Press Y or B key Scroll to Level 2 Blocks Press ENTER key Selec...

Страница 48: ...Accel Decel Rate Analog Scale Accel Time 1 Decel Time 1 Keypad Setup S Curve 1 Keypad Stop Key Accel Time 2 Keypad Stop Mode Decel Time 2 Keypad Run FWD S Curve 2 Keypad Run REV Keypad Jog FWD Jog Set...

Страница 49: ...nt Command Restart Auto Man Set PT Adj limit Restart Fault Hr At Setpoint Band Restart Delay Process PROP Gain Language Select Process INT Gain Factory Settings Process DIFF Gain Security Control Skip...

Страница 50: ...S Curve Example Output Frequency Accel Time 0 Max Accel S Curves 20 20 0 Curve 40 Curve Output Frequency Decel Time 0 Max Decel S Curves 20 20 0 Curve 40 Curve Example Maximum Output frequency 100 Hz...

Страница 51: ...D Offset Provides an offset to the Analog Input to minimize signal drift For example if the minimum speed signal is 1VDC instead of 0VDC the ANA CMD Offset can be set to 10 so the minimum voltage inpu...

Страница 52: ...output becomes active This is useful when another machine must not start or stop until the motor exceeds a predetermined speed Overload Set Point When the output current exceeds this value the overlo...

Страница 53: ...or wider constant horsepower speed range than is normally available with the motor Torque Boost Adjusts the amount of motor starting torque The boost adjustment alters the output voltage to the motor...

Страница 54: ...the 3PT Volts parameter Max Output Volts The maximum output voltage available to the motor from the control This is useful if the motor rated voltage is less than the input line voltage In some cases...

Страница 55: ...ive to shut down Foldback Protect OFF Foldback protection is disabled ON Acceleration rate is extended automatically to help prevent overcurrent trips during rapid acceleration MISCELLANEOUS Restart A...

Страница 56: ...the motor nameplate If Motor Rated SPD 1750 RPM and Motor Rated Freq 60 Hz the Keypad Display will show 1750 RPM at 60 Hz and 875 RPM at 30Hz Motor Rated Freq The rated frequency of the motor listed o...

Страница 57: ...low value of the process feedback signal as a high feedback signal and a high value of the process feedback signal as a low feedback signal Setpoint Source The source input reference signal type to w...

Страница 58: ...Synchro Starts feature as a percentage of the V Hz ratio defined by the Max Output Volts Base Frequency This Sync Scan V F percentage value is multiplied by the Max Output Volts Base Frequency value...

Страница 59: ...4 22 Programming and Operation MN715J...

Страница 60: ...tion The procedure to access the fault log and diagnostic information is also provided Before consulting the factory check that all power and control wiring is correct and installed per the recommenda...

Страница 61: ...oll to the desired language Press ENTER Saves selection and exits to display mode English Spanish French German Italian Portuguese LANGUAGE SELECT SELECCION IDIOMA SELECTION LANGUE SPRACHAUS WAHL SELE...

Страница 62: ...ed peak continuous current Press DISP key Real time opto inputs relay outputs states 0 Open 1 Closed Press DISP key Display of Analog Inputs Press DISP key Displayed in Process Control mode only Displ...

Страница 63: ...DISP to scroll to the Fault Log entry point Press ENTER key Display first fault type and time fault occurred Press Y key Scroll through fault messages Press ENTER key Scroll to diagnostic info block P...

Страница 64: ...eat Sink Temp Control heatsink exceeded upper temperature limit Hardware Protect A general hardware fault was detected but cannot be isolated Ground Fault detected output current leakage to ground or...

Страница 65: ...isolate power problem Hardware Protect Output current motor current leakage to ground Disconnect wiring between control and motor Turn power OFF then ON cycle power Retry test If Ground Fault is clear...

Страница 66: ...dition detected greater than 250 of rated output current Turn power OFF then ON cycle power If error occurred while ramping motor check motor coupling and load Increase Accel time Increase Decrease to...

Страница 67: ...h at low speed Misalignment of coupling Check motor load coupling alignment Faulty motor Replace with a Baldor Motor Regen RES Power Incorrect dynamic brake parameter Check Resistor Ohms and Resistor...

Страница 68: ...several hundred volts in the control circuit These spikes can induce several volts of noise in an adjacent wire that runs parallel to a control circuit wire Figure 5 4 illustrates noise suppression fo...

Страница 69: ...as possible Capacitive coupling within the motor windings produces transient voltages between the motor frame and ground The severity of these voltages increases with the length of the ground wire In...

Страница 70: ...ng Keypad 0 5VDC 0 10VDC 4 20mA 0 20mA Frequency Setting Potentiometer 5kW or 10kW 1 2 Watt Rated Storage Temperature 30 C to 65 C Operating Conditions Voltage Range 115 VAC Models 230 VAC Models 460...

Страница 71: ...er Frequency 2 5 5 0 and 7 5kHz Transistor Type IGBT Insulated Gate Bipolar Transistor Transistor Rise Time 2500 V msec dv dt Torque Boost Automatic adjustment to load Standard 0 to 15 of input voltag...

Страница 72: ...puts 7 Inputs Digital Inputs 7 Assignable Input Impedance 6 8kW Closed contacts standard Leakage Current 10mA Maximum Digital Outputs 1 Output Relay Output N O and N C 1 Assignable Rated Voltage 230VA...

Страница 73: ...1 6 0 9 0 12 0 ID15J202 ER 230 230 2 1 5 6 8 10 2 13 4 ID15J203 ER 230 230 3 2 2 9 6 14 4 19 2 ID15J205 ER 230 230 5 3 7 15 2 22 8 30 4 ID15J401 ER 460 460 1 0 75 2 1 3 2 4 2 ID15J401F5 ER 460 460 1...

Страница 74: ...g Dimensions 0 870 22 0 20 5 4 396 112 7 210 183 7 602 193 B A A 5 235 133 for 230VAC 5hp and 460VAC 7 5 10hp A 4 485 114 for all other sizes B 4 886 124 for 230VAC 5hp and 460VAC 7 5 10hp B 4 834 123...

Страница 75: ...6 6 Specifications and Product Data MN715J...

Страница 76: ...not exceed the available drive braking torque and time rating The drive braking torque is limited to the available peak current and peak current time rating of the control If the peak current or peak...

Страница 77: ...sistor If dynamic braking is required use an optional external RGA brake resistor See RGA assemblies RGA Assemblies include braking resistors completely assembled and mounted in a NEMA 1 enclosure A l...

Страница 78: ...ntinued Table A 3 Dynamic Braking Resistor Assemblies RGJ HP Input Volts Min Ohms Continuous Watts Volts Ohms 100 200 300 0 33 7 5 115 230 60 RGJ160 RGJ260 RGJ360 2 10 460 120 RGJ1120 RGJ2120 RGJ3120...

Страница 79: ...A 4 Dynamic Brake Hardware MN715J...

Страница 80: ...PRESET SPEED 6 0 Max Output Freq 0 00Hz PRESET SPEED 7 0 Max Output Freq 0 00Hz ACCEL DECEL RATE Block Parameter Adjustable Range Factory Setting User Setting ACCEL TIME 1 000 1 to 600 0 Seconds 10 0...

Страница 81: ...INVERSE OFF ON OFF ANA CMD OFFSET 20 0 to 20 0 0 0 ANA CMD GAIN 80 0 to 120 100 0 ANA CMD FILTER 0 6 1 OUTPUT Block Parameter Adjustable Range Factory Setting User Setting RELAY OUTPUT Ready Zero Spee...

Страница 82: ...STOP MODE Regen Braking Coast No Regen Regen Braking KEYPAD RUN FWD OFF ON ON KEYPAD RUN REV OFF ON ON KEYPAD JOG FWD OFF ON ON KEYPAD JOG REV OFF ON ON SWITCH ON FLY OFF ON OFF LOC HOT START OFF ON O...

Страница 83: ...ELLANEOUS Block Parameter Adjustable Range Factory Setting User Setting RESTART AUTO MAN Automatic Manual MANUAL RESTART FAULT HR 00 10 0 RESTART DELAY 000 120 Seconds 0S LANGUAGE SELECT English Spani...

Страница 84: ...0 60 0 Seconds 3 0S BRAKE ON START OFF ON OFF START BRAKE TIME 00 0 60 0 Seconds 3 0S PROCESS CONTROL Block Parameter Adjustable Range Factory Setting User Setting PROCESS FEEDBACK 0 10 Volts 0 5 Vol...

Страница 85: ...50 00Hz 0 00Hz SKIP FREQ 2 0 Max Output Freq 0 00Hz SKIP BAND 2 0 50 00Hz 0 00Hz SKIP FREQ 3 0 Max Output Freq 0 00Hz SKIP BAND 3 0 50 00Hz 0 00Hz SYNCHRO STARTS Block Parameter Adjustable Range Facto...

Страница 86: ...Appendix C Remote Keypad Mounting Template MN715J Remote Keypad Mounting Template C 1...

Страница 87: ...ng Template Four Places Tapped mounting holes use 29 drill and 8 32 tap Clearance mounting holes use 19 or 0 166 drill 4 00 2 500 1 250 1 340 4 810 5 500 1 11 16 diameter hole Use 1 25 conduit knockou...

Страница 88: ...HESTER ROAD MEMPHIS TN 38118 PHONE 901 365 2020 FAX 901 365 3914 TEXAS HOUSTON 4647 PINE TIMBERS SUITE 135 HOUSTON TX 77041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE...

Страница 89: ...ax 479 648 5792 CH TEL 41 52 647 4700 FAX 41 52 659 2394 D TEL 49 89 90 50 80 FAX 49 89 90 50 8491 UK TEL 44 1454 850000 FAX 44 1454 859001 I TEL 39 11 562 4440 FAX 39 11 562 5660 AU TEL 61 29674 5455...

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