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USERS MANUAL

JELLY SATELLITE POWER TWIN

22 July 2005

Serial number:

When ordering or placing queries please
specify this serial number

Bakon BV food equipment
Stanleyweg 1
4462 GN GOES
Nederland
Tel.

: +31 (0)113-244330

Tel.(service): +31 (0)113-244331
Fax.

: +31 (0)113-244356

E-mail :[email protected]

Содержание JELLY SATELLITE POWER TWIN

Страница 1: ... July 2005 Serial number When ordering or placing queries please specify this serial number Bakon BV food equipment Stanleyweg 1 4462 GN GOES Nederland Tel 31 0 113 244330 Tel service 31 0 113 244331 Fax 31 0 113 244356 E mail service bakon nl ...

Страница 2: ......

Страница 3: ...es the main safety risks the safety features employed the safety regulations that need to be observed and the meaning of any symbols used on the machine Chapter 3 Transport and storage Specifies how the Jelly Satellite Power Twin should be transported and stored Chapter 4 Installation and commissioning Describes the basic procedures for putting the machine into use Chapter 5 Operation Describes th...

Страница 4: ... UNPACKING 7 4 3 INSTALLATION 7 5 OPERATION 9 5 1 THE USE OF THE JELLY SATELLITE POWER TWIN 9 5 2 THE APPLICATION OF THE JELLY SATELLITE POWER TWIN 17 5 3 SHUTTING DOWN 17 5 4 DISTURBANCES 18 6 INSPECTION AND MAINTENANCE 20 6 1 INSPECTION 20 6 2 MAINTENANCE 20 7 DISPOSAL 21 APPENDIX A SPECIFICATIONS 22 APPENDIX B PARTS 23 APPENDIX C ELECTRICAL DIAGRAM 24 APPENDIX D FLOW DIAGRAM 25 APPENDIX E CERTI...

Страница 5: ... to be connected to an external pressure facility The machine is equipped with 2 separated systems that can be adjusted completely independent of each other Cold jelly is placed in the machine and only that part of the jelly that is to be used will be placed in the heated system of the machine The jelly is heated and maintained at the required temperature using the au bain marie principal and elec...

Страница 6: ...rument Function 1 Display and function keys To set and take readings from the machine 2 Door with lock key To access the machine components 3 Door with rotary lock To access the jelly compartment 4 Spraying gun For spraying jelly right 5 Coupling Uncoupling the suction lance 6 Protective cabinet Pack containing jelly bag in box 7 Handle For locking the front wheels brake 8 Suction lance in the cab...

Страница 7: ...Manual Jelly Satellite Power Twin 3 Fig 1 1 Operating controls ...

Страница 8: ...eration of the machine The owner together with the personnel involved is responsible for safe working with the machine The owner must ensure that the appropriate members of staff are trained for their responsibilities the safety regulations are observed 2 3 SAFETY PROVISIONS In order to render operation of the Jelly Satellite Power Twin as safe as possible the following safety provision has been i...

Страница 9: ...ork may be carried out on the machine with the power switched off The procedure for switching the machine off is described in this users manual and must be observed at all times Should adjustments be made to a machine in operation qualified personnel who are fully aware of all potential hazards must make them All safety facilities and shields must be replaced and ready for use as soon as the work ...

Страница 10: ...llite Power Twin is constructed with four swivel castors making it easy to move Disconnect the electrical power cable before moving the machine Place the guns in their holders Caution Never pull the hoses or the cable in order to move the machine 3 2 STORAGE Carry out the following procedures before placing the Jelly Satellite Power Twin in storage Disconnect the Jelly Satellite Power Twin from th...

Страница 11: ...ishing the container Connect the Jelly Satellite Power Twin to the electricity supply When the machine is switched on for the first time a number of settings have to be made to ensure that the software works properly The settings that have to be made one after the other are Setting the desired language Setting the temperature unit Setting the pressure unit this is not present in all machines Set t...

Страница 12: ...win 8 Fig 4 2 Language selection menu Fig 4 3 Temperature unit selection menu Fig 4 4 Pressure unit selection menu Fig 4 5 Date and time setting menu The operation of the machine is continued further after the software has been set ...

Страница 13: ...en of the Satellite Power Twin is as follows Fig 5 2 Main screen All the important information is available in this main screen For the Satellite Power Twin this is The pre set desired temperature of the boiler The current measured temperature of the boiler the measured pressure The text in the keys at the bottom of the screen indicates the current function of that button The text and the function...

Страница 14: ... opt for setting the boiler or hose temperature Fig 5 3 Selection menu for setting temperature of the boiler or gun hose The boiler temperature is set by pressing the and key the temperature setting will be saved after pressing Enter the temperature will not be changed if Cancel is pressed If Enter or Cancel is pressed the main screen will again appear Selection 1 Fig 5 4 Setting screen for the bo...

Страница 15: ...e Key 3 Help is pressed If the help key is pressed you will go to the Help menu This menu contains various items that explain how the machine should be used and the various types of faults The following figure shows the help menu with the sub menus in the form of a tree structure Fig 5 6 Instruction and Error explanations screen One can select various items in the Help menu using the and key On pr...

Страница 16: ...ite Power Twin 12 Selection 1 Fig 5 7 Instruction screen for switching on the machine Selection 2 Fig 5 8 Instruction screen for switching off the machine Selection 3 Fig 5 9 Selection menu for explaining types of errors ...

Страница 17: ... message will appear on e screen stating that the power may be switched off Fig 5 12 Selection menu for switching off the machine Key 4 Power is pressed The machine can be switched off using the Power key Before the machine is actually switched off a confirmation is requested If you press No you will return to the main screen If you press Yes the machine will stop all ac th ...

Страница 18: ...nation of keys when the Bakon logo is displayed this is at the time of starting up the machine The user menu has been discussed below User menu The user menu appears on pressing the 1 button after the Bakon logo appears at machine start up Fig 5 13 Start up screen If no key is pressed the menu will disappear after 4 seconds The main screen of the machine will now appear The user menu contains the ...

Страница 19: ...power for 5 seconds The keys are now blocked Fig 5 15 The keys are blocked If the keys are blocked this is indicated by the symbol of a key in the top right of the screen Fig 5 16 Main screen with blocked keys In order to unlock again press the key 4 power for 5 seconds When the screen below appears it means that the keys are again active Fig 5 17 Keypad lock indication ...

Страница 20: ...rought automatically to 60 C This is done to improve the storage life of the glaze in the system When the glaze stays on the maximum temperature during a view hours the quality will decrease As long the machine will not be used the machine will stay in standby As soon as you start to use the machine again the machine will accept the production values automatically If you press in standby any butto...

Страница 21: ...uct evenly Hold the spray gun approximately 10 cm directly above the product Radial spraying Move the gun in circular movements above the product Flat spraying Move the gun evenly backwards and forwards above the product Return the spray gun to its holder Changing replenishing the container see figure 1 1 Open the door 3 and release the connector 5 to the jelly container 6 Remove the empty contain...

Страница 22: ...ose with a screwdriver and clean The nozzle fails to produce a The product is too thick or lumpy regular even spray pattern or air The container is nearly empty emerges from the spray gun Extraneous air is being sucked in through a leak in the suction hose The spray gun is leaking Clean or replace the nylon sealing ring behind the steel radial nozzle If an error as shown in Fig 5 10 and 5 11 of Ch...

Страница 23: ... space reasons Unscrew the coupling nut 5 Remove the spraying gun 1 from the hose Turn the black hose lead through 7 and ensure that the coupling nut 8 on the inside is not rotating along Remove the two plug connections 4 from the spraying gun hose Turn the coupling screw 10 of the boiler and remove the spraying gun hose along the inside of the cabinet Install the new spraying gun hose in the reve...

Страница 24: ...ay not interact to provoke chemical reactions The detergents may not interact to provoke chemical reactions Use detergents in accordance with the procedures and guidelines Use detergents in accordance with the procedures and guidelines specified by the manufacturer specified by the manufacturer After 100 120 operating hours the following maintenance activities must be carried out After 100 120 ope...

Страница 25: ... can be returned to Bakon bv food equipment where it will be disassembled in an environmentally friendly manner When disposing of the machine yourself please observe the following points Remove all plastic parts from the machine Remove stainless steel as scrap ...

Страница 26: ...apacity 5000 Watt Power consumption 5120 Watt Temperature can be set between 20 C and 95 C Hose temperature can be set between 70 C and 80 C Yield max per gun 600 cc per minute at 85 C Number of spraying guns 2 Working pressure adjustable 0 to 3 4 bar Dimensions 1340 x 620 x 465 mm Weight 80 kg ...

Страница 27: ... element 2500 Watt EI2500WKORT 2 CPC connector FWKOP186 2 CPC nipple FWINSPL238 12 2 Cap jelly container 4 022 04 06 0018 2 Suction hose red 12 5x20 5 SL 2000 17 2 Suction gland 4 022 04 19 0055 2 Fluid pump PVHCOMFORT 2 Castor WLZ0502080 2 Castor brake WLZ0502080 REM 4 Plastic disc for securing wheel SWVERONDERSTEL 1 5m PVC cable moulded plug SNGEGOTENSTEKKER 1 Manometer MM70171 850 1 Reducing va...

Страница 28: ...DIX C ELECTRICAL DIAGRAM Interface board PT100 IN OUT J4 J11 1 3 1 3 6 7 8 1 2 3 4 5 7 PT100 R PT100 L Ketel R Pswitch Ketel L DISPLAY PE E2 Verwarmdeslang R PE E3 Verwarmde slang L Power board J11 J1 J2 J3 J5 J6 PE E4 Heating R PE E1 Heating L PE N F1 Primair Secondair ...

Страница 29: ...Manual Jelly Satellite Power Twin Manual Jelly Satellite Power Twin APPENDIX D FLOW DIAGRAM APPENDIX D FLOW DIAGRAM ...

Страница 30: ...this certificate refers to which this certificate refers complies with the following standard s and or other guidelines complies with the following standard s and or other guidelines Meets the provisions of the Machine Guideline 98 37 EG most recent version Meets the provisions of the Machine Guideline 98 37 EG most recent version Meets the following harmonising standards Meets the following harmo...

Страница 31: ...Manual Jelly Satellite Power Twin Manual Jelly Satellite Power Twin NOTES NOTES ...

Страница 32: ...Manual Jelly Satellite Power Twin NOTES ...

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