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Chapter 2. Installation

14

PanaFlow™ LC User’s Manual

To mount the transducers into a clamping fixture, complete the following steps:
1.

To ensure that the minimum bend radius of the cable is met, the cable adapter is added in series with the 

transducer cable assembly and the transducer. Connect the transducer cables to the BNC connectors on the 

transducers, ensuring that the labels on the cables match with the transducers. For example, the cable labeled 

'downstream' must be connected to the downstream transducer.

Figure 17: Transducer Cable Connection with Cable Jumper, PN133M7313-03

Figure 18: Transducer Mounting, Step 1

2. Apply a thin bead of couplant to one of the transducers. A bead approximately the size of a toothpaste bead 

should be placed down the center of the transducer face.

Содержание Panametrics PanaFlow LC

Страница 1: ...panametrics com BH029C11 EN C PanaFlow LC User s Manual...

Страница 2: ......

Страница 3: ...ins one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries All third party product and company names are trademarks of their respective holders PanaFlo...

Страница 4: ...ii no content intended for this page...

Страница 5: ...we offer several types of flexible and scalable support services including Training Product Repairs Service Agreements and more Please visit https www bakerhughes com panametrics panametrics services...

Страница 6: ...ht has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of t...

Страница 7: ...1 Transducer Wiring ATEX installations 22 Chapter 3 Programming 3 1 Introduction 25 3 1 1 HMI Features 25 3 1 2 Indicator Lights 26 3 2 Passcodes 26 3 2 1 Unlock from Keypad Lockout 26 3 3 Measuremen...

Страница 8: ...e 5 1 Spare Parts 45 5 2 Installing Replacement Parts 45 5 3 Hardware Maintenance and Inspection 45 Appendix A Specifications and Model Configurations A 1 Operation and Performance 47 A 2 Electronics...

Страница 9: ...w rate of acoustically conductive single phase liquid which may have limited amount of second phase With the three channels the user will have the capability to average them with equal weights or with...

Страница 10: ...capability of providing a SIL3 system in a redundant design configuration The PanaFlow LC system is IEC61508 certified when selection through a complete design validation from a third party organizati...

Страница 11: ...re and transducer mounting Installing the clamping fixture and transducers Installing the electronics enclosure Wiring transducers to the XMT1000 electronics Wiring PanaFlow LC transmitter WARNING The...

Страница 12: ...anything is missing or damaged contact Panametrics Customer Care immediately for assistance The PanaFlow LC flowmeter shall consist of one set of XMT1000 Electronics a pair of transducer cables a pai...

Страница 13: ...ucer location For a given fluid and pipe the PanaFlow LC accuracy depends on the location and alignment of the transducers In addition to accessibility when planning for transducer location adhere to...

Страница 14: ...rmanent installations the clamping fixture should be oriented in a way where the transducer paths are out of the vertical plane Pipe fouling can produce erroneous meter readings If this placement cont...

Страница 15: ...spacing of your transducers is unique to your installation 2 4 1 Determining the Number of Traverses The first step in the installation is determining the number of traverses see Figure 5 below The t...

Страница 16: ...f SCF Fixture please go to Section 2 4 3 For installation of CFG Fixture please go to Section 2 4 4 2 4 3 Strap Clamping Fixture The Strap Clamping Fixture SCF see Figure 6 below acts as a spacing dev...

Страница 17: ...inal curvature of the pipe 2 Secure one of the blocks to the alignment bar by tightening one of the nuts on the block so the block will not be able to slide along the alignment bar s slot 3 Obtain the...

Страница 18: ...fixture to the pipe and then mounting the transducers into the fixture To install the SCF odd traverse complete the following steps Note For simplicity all figures will show the clamping fixture orie...

Страница 19: ...Installation Step 5 5 From the other mark on the top of the pipe measure around the pipe in the opposite direction a distance equal to 1 4 of the pipe circumference or the same distance used in Step...

Страница 20: ...re perpendicular to the bottom of the block If the straps are slanted the slack will cause the block to move Also the transducer spacing dimension may change after the transducers are mounted Figure 1...

Страница 21: ...es some general guidelines to help you The face of the transducer must be in contact with the pipe because this is where the ultrasonic signal is emitted All Panametrics transducers include a dimple d...

Страница 22: ...the transducer cables to the BNC connectors on the transducers ensuring that the labels on the cables match with the transducers For example the cable labeled downstream must be connected to the down...

Страница 23: ...d be pressed tightly against the pipe using hand pressure on the set screw to squeeze the couplant to as thin a film as practical for the given pipe surface Panametrics provides couplants for both per...

Страница 24: ...ransducer in place The pressure bolt should fit into the dimple on the transducer Hand tighten the bolt just enough to hold the transducer in place but do not overtighten it or the fixture will lift o...

Страница 25: ...Clamping Fixture Bottom Right 2 4 4 Installation of CFG fixture To install the V Series clamping fixture and transducers complete the following steps 2 4 4 1 Installing the Fixture 1 Position the hal...

Страница 26: ...Figure 22 below shows the two mounted halves Figure 22 Mounting the Two Halves of the Fixture The two fixture halves have measuring scales ensure that the scales are on the same side of the fixture so...

Страница 27: ...ce Note Do not slide the transducer with couplant along the surface of the pipe when mounting the transducer 2 Set the first mounting block either left edge or right edge at a convenient number on the...

Страница 28: ...the first mounting block 5 cm or 2 in b Spacing as calculated by the GC868 0 5 in or 12 5 mm c Second mounting block final location 2 0 5 in 3 5 in or 5 cm 1 25 cm 6 25 cm The overall spacing between...

Страница 29: ...ervice The maximum standard distance is 1000 feet 300 meters If longer cable is required please consult Panametrics for assistance Note For compliance with the European Union s Low Voltage Directive t...

Страница 30: ...anaFlow LC will be a meter head 6 conductor trunk cable 3 channel junction box 6 transducer cables and 3 sets of transducers and clamping fixtures Mount meter head and junction box to a two inch post...

Страница 31: ...annels 4 Remove cover on transducer junction box and terminate BNC end of transducer cable to the BNC on the transducer for each channel Replace junction box covers 5 Open cover to 6 channel junction...

Страница 32: ...Chapter 2 Installation 24 PanaFlow LC User s Manual no content intended for this page Figure 31 XMT1000 3 Channel Backplane...

Страница 33: ...ese parameters Not all users will have access to all of the menus Some menus are restricted to only those users with the proper passcodes 3 1 1 HMI Features Figure 32 PanaFlow LC HMI The six keys on t...

Страница 34: ...efault changeable passwords after commissioning the meter 3 2 1 Unlock from Keypad Lockout After power up if the meter s Measurement View Refer Figure 33 shows a lock icon on the top right of the disp...

Страница 35: ...mat then press ENTER 3 Select One Variable or Two Variable or Totalizer format to suit your needs Figure 34 Changing Display Format Velocity 0 000 m s Main Menu Program Errors Warnings Flow Info Displ...

Страница 36: ...Measurement to Display 0 000 m s Display Measurement Channel 1 Channel 2 Channel 3 Composite Inv Vol Measure Composite Velocity Volumetric Act Volumetric Std Composite Raw Velocity 9 2 9 Velocity m s...

Страница 37: ...Velocity Volumetric Act Volumetric Std Channel 1 Raw Velocity 9 2 9 Velocity m s m s 0 000 0 000 Mass Flow Avg Vol Flow Rate Batch Vol Total Inventory Vol Total Channel 1 Batch Mass Total Inventory M...

Страница 38: ...zer Measurements for Display 3 3 2 Log in and Primary Pages To Log in into the meter perform the following steps 1 Press until the lock icon on the meter s Measurement View display is highlighted then...

Страница 39: ...e retained after the user confirms them the meter discards any unconfirmed configuration changes Velocity 0 000 m s Main Menu Errors Warnings Flow Info Display Format Program Admin Factory 9 9 WARNING...

Страница 40: ...000 User manual for detailed programming of the XMT1000 Electronics such as System Settings Inputs Outputs Wetted Meter Programming and Calibration See chapter Programming for instrument programming s...

Страница 41: ...ystem or the Option I O sub system Errors in XMT1000 are classified into 5 types as indicated in the table below If a problem occurs with the electronics or transducers a built in error code message s...

Страница 42: ...r If more than one channel is in error the most likely cause is changes in process flow conditions such as 1 Excessive turbulence 2 Discontinuities in fluid characteristics such as multi phase flow fl...

Страница 43: ...Range The measured velocity exceeds programmed limits This error may be caused by incorrect programming poor flow conditions and or excessive turbulence Make sure the actual flow rate is within the p...

Страница 44: ...Accuracy Two or more measurement channels are in error Two or more measurement channels are in error accuracy of the measurement may be compromised because the meter is using a sister chord substituti...

Страница 45: ...liable measurements The fluid soundspeed must not vary excessively The XMT1000 will tolerate relatively large changes in the fluid sound speed as may be caused by variations in fluid composition and o...

Страница 46: ...that need attention Operator should perform recommended actions to recover from these errors Faults are usually indicative of more serious failures related to background hardware software integrity c...

Страница 47: ...anametrics factory S19 Watch Dog Failure Watch dog failure Fault Watch dog test failed Try power cycling the meter If error persists after power cycle contact Panametrics factory S21 Stack Overflow St...

Страница 48: ...anametrics factory C3 Option I O COMM Error Optional I O subsystem communication error Transmitter cannot communicate to the Optional I O in Slot 2 Try power cycling the meter If error persists after...

Страница 49: ...ing If error persists after power cycle contact Panametrics factory A4 AnalogCh S2 2 Error DAQ Channel S2 2 is not responding Analog output 4 20mA is not working If error persists after power cycle co...

Страница 50: ...ional I O Serial Number Error Try power cycling the meter If error persists after power cycle contact Panametrics factory A24 Aout S2 1 OutOfRang e When output from analog output S2 1 exceeds 21 mA or...

Страница 51: ...er spacing transducers couplant all the other connections SNR Down Signal to noise ratio of the downstream transducer 5 2 SNR value between 2 and 5 shall provide valid measurements but can be an indic...

Страница 52: ...f problem with receive window location Wall Time Transit time inside the pipe wall N A If the value is negative then there is an indication of problem with the configuration parameters Lining Time Tra...

Страница 53: ...5 2 Installing Replacement Parts If it is appropriate to replace any component of the flow metering system the Panametrics Panametrics Flow meter field service team is trained and equipped to perform...

Страница 54: ...Chapter 5 Maintenance and Service 46 PanaFlow LC User s Manual no content intended for this page...

Страница 55: ...loped symmetrical flow profile passing through the meter typically 10 diameters upstream and 5 diameters downstream of straight pipe run Applications with piping arrangements e g two out of plane elbo...

Страница 56: ...Appendix A Specifications and Model Configurations 48 PanaFlow LC User s Manual no content intended for this page...

Страница 57: ...LC User s Manual 49 Appendix B Digital Communication Appendix B Digital Communication For information on how to communicate using Foundation Fieldbus Modbus HART or Wireless HART refer the XMT1000 Use...

Страница 58: ...Appendix B Digital Communication 50 PanaFlow LC User s Manual no content intended for this page...

Страница 59: ...000 Table 10 System Error Codes in Bit Field Values Error representation Error Description Error code in Hex S0 No Error 0x00000000 S1 In Config Mode 0x00000001 S2 Invalid User 0x00000002 S3 Invalid R...

Страница 60: ...Codes in Bit Field Values Error representation Error Description Error code in Hex X0 No Error 0x00000000 X1 MCU RAM Error 0x00000001 X2 Flash memory test failed 0x00000002 X3 MCU key chip error 0x00...

Страница 61: ...2 2 Error 0x00000008 A6 S2 3 Ch Not Calibrated 0x00000020 A7 S2 4 Ch Not Calibrated 0x00000040 A8 S2 1 Ch Not Calibrated 0x00000080 A9 S2 2 Ch Not Calibrated 0x00000100 A10 S2 3 Input NotConnect 0x000...

Страница 62: ...Appendix C Error code bit field representation 54 PanaFlow LC User s Manual no content intended for this page...

Страница 63: ...recommended cable and all connections must be properly shielded and grounded Refer to Table 8 below for the specific requirements Note If the PanaFlow LC is wired as described in this appendix the uni...

Страница 64: ...Appendix D CE Mark Compliance 56 PanaFlow LC User s Manual no content intended for this page...

Страница 65: ...urpose and warranties arising from course of dealing or usage or trade Return Policy If a Panametrics instrument malfunctions within the warranty period the following procedure must be completed 1 Not...

Страница 66: ...Warranty 58 PanaFlow LZ User s Manual no content intended for this page...

Страница 67: ......

Страница 68: ...r respective holders BH029C11 EN C 03 2024 Scan here for Panametrics support and service information Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S...

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