A. Basic Guidelines
The following guidelines should be of assistance in developing a meaningful
replacement parts plan.
1. The total number of valves in service should be classified by size, type and
temperature class.
2. The parts inventory should be classified by the tendency to require
replacement.
a. Class I – Most frequently replaced
b. Class II – Less frequently replaced but critical in an emergency
3. Parts for the valve types covered by this manual are classified on Tables 23.
“Qty. parts” is the number of parts or sets which is recommended to achieve a
desired need-probability, as it relates to the total number of valves in service
by size and type. For example, a “Qty. parts” of 1 for “Valves in service” of 5
means that 1 part should be stocked for each 5 valves of the same type and
size in service.
4.
When ordering replacement parts, please specify in accordance with
applicable nomenclature (see Figures 1 to 7). Be sure to state the size, type
and serial number of the valve for which parts are required. When ordering
pilot parts please state specific pilot type (39PV07, 37 etc.)
For ease of maintenance O-Ring kits are available for each main valve and
pilot type. A stock of these kits should be kept on hand for maximum operating
efficiency. See Tables 25, 26 and 27 in Section XXVI.
B. Identification and Ordering Essentials
Identification and Ordering Essentials When ordering service parts, please furnish
the following information to ensure receiving the correct replacement parts.
Identify valve by the following nameplate data (Refer Figures 96, 97 and 98):
1. Size
2. Type
3. Pressure/Temperature Class Rating
4. Serial Numbers from both main valve and pilot valve
Example:
Main Valve: 2910R-00-1-CC-MS-B-RF-GS-RS, TL12345-M
Pilot Valve: 39PV07-2-CC-B-GS-60, TL12346-P
How to verify Materials of O-Rings and Seals:
Kit coding indicates O-Ring and seals material.
Examples:
M0RK-70
T
006
PSGK - 31
B
XXIV. Replacement Parts Planning
Always use appropriate
restoration
procedures.
Do not interchange
parts from one valve
to another.
T
Teflon
B
Buna N
E
Ethylene / Propylene
V
Viton
K
Kalrez
Consolidated 2900 Series Generation II POSRV Instruction Manual
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