PREVENTIVE MAINTENANCE CHART
33
Service Support - M/C
Service Station Manual
Sr
.
No.
Activities / Check
points
Recommended frequency
--
Service interval &
Kms
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
1
1th
12th
13th
14th
15th
16th
500
~
750
5 K
10 K
14.5
~ 15
K
19.5
~ 20
K
24.5
~ 25
K
29.5
~ 30
K
34.5
~ 35
K
39.5
~ 40
K
44.5
~ 45
K
49.5
~ 50
K
54.5
~ 55
K
59.5
~ 60
K
64.5
~ 65
K
69.5
~ 70
K
74.5
~ 75
K
Remarks
10
EV
AP
system
Hoses
-
check for
cracks
C,R
C,R
C,R
Drain EV
AP
"Y" connection drain tube.
Replace if found cut / damaged
1
1
Engine oil cooler
fins
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
If found damaged, replace it.
12
Silencer drain hole
cleaning
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
13
Wiring harness
connections,
routine & Conduit /
PVC sleeve /
T
ie
band inspection.
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,T
Damaged conduit / PVC sleeves protection by
applying electrical tape film & ensure tie bands
to specific location.
14
Battery connections
& health by load
tester
. +ve terminal
cap fitment.
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,L
,T
Apply petroleum jelly on battery terminals.
Use
Midtronics
battery tester
.
In case of Battery removal
1.Battery negative terminal to be disconnected
2.Latch seat
bkt
to be removed
15
Ignition switch
contacts cleaning
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
Use recommended WD40 spray
16
HT
coil connections
(Primary and
Secondary)
C,T
C,T
C,T
17
Starter motor &
starter relay
connections
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
PREVENTIVE MAINTENANCE CHART
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