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Bajaj Platina 100 BS VI, Дополнительное руководство по обслуживанию, Страница: 13 / 62

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Bajaj Platina 100 BS VI Скачать руководство пользователя страница 13

Check Point

What to check

How to check

Recommendation / 

Reference

Workshop 

Observation

Tools , equipment & 
consumables 
required

Battery 

Battery charge condition

As per SOP

Green LED-Battery fully 
charged.
Yellow LED -Battery 
partially discharged. 
Red LED-Battery deep 
discharged.

1. Midtronics battery 
tester,
2. Battery charger 
3. Petroleum jelly

Battery terminals tightness 
& Petroleum jelly 
application.

Carry out  cable 
connections.

Ensure firm connection of 
+ve & -ve terminals, 
apply petroleum jelly & 
ensure protection cap 
fitment on +ve terminal

Tyre Pressure

Air pressure in Front & 
Rear tyre

Check air pressure in both 
tyres using tyre pressure 
gauge.

Front- 1.75 Kgf/cm² (25 
PSI)
Rear Solo-2 Kgf/cm² (28 
PSI)
Rear Pillion-2.25 Kgf/cm² 
(32 PSI)

Tyre pressure 
gauge.

Brakes

Front brake free play

Use free play checking 
gauge.

2 

– 3 mm

Free play checking 
gauge.

Free play of rear brake 
pedal

Use free play checking 
gauge.

Brake pedal free play  20 
– 30 mm

Brake pedal play 
/chain slackness 
checking gauge

Clutch Lever / Throttle 

Free play of Clutch lever & 
Throttle.

Use free play gauge.

Free play 2 ~ 3 mm

Free play gauge

Drive Chain

Slackness 

Use chain slackness 
checking gauge

Slackness 20 - 30 mm

Brake pedal play 
/chain slackness 
checking gauge

Содержание Platina 100 BS VI

Страница 1: ...Supplementary Service Station Manual Platina 100 BS VI Product code Platina 100 ES BS VI CBS PF20 Platina 100 KS BS VI CBS PF25...

Страница 2: ...Sr No Parameter 1 Technical Specifications 2 Preventive Maintenance Chart 3 PDI check sheet 4 Torque Value Service Limit 5 Part identification 6 Wiring Harness Routing Index...

Страница 3: ...Technical Specifications...

Страница 4: ...PM Max Net Torque 8 34 Nm 5500 rpm Ignition system DC Spark plugs Qty 2 Nos Spark plug gap 0 7 0 8 mm Engine Parameter Specification Lubrication Splash type Transmission 4 Speed Gear shifting pattern...

Страница 5: ...Tyre Pressure Front 1 75 Kgf cm 25 PSI Rear Solo 2 Kgf cm 28 PSI Rear Pillion 2 25 Kgf cm 32 PSI Fuel Tank Capacity Full 11 Litres Fuel Tank Usable Reserve 1 5 Litres Fuel Tank Un Usable Reserve 0 5...

Страница 6: ...Lamp 12V 35W 35W Position Lamp Part of Daytime Running Light DRL Tail Stop Lamp 12V 5 10W Side Indicator icon lamp 12V 10W Neutral Indicator icon lamp 12V 2W Hi Beam Indicator icon lamp 12V 2W Turn S...

Страница 7: ...Preventive Maintenance Chart...

Страница 8: ...A C A C A C A C A C A C A C A C A C A C A C A 10 Carburettor float chamber cleaning CL CL CL CL CL CL 11 Carburettor rubber duct Sleeve for hard resulting in loose fitment C R C R C R C R C R C R C R...

Страница 9: ...p steering bearing Plastic C CL L C CL L C CL L C CL L C CL L C CL L C CL L C CL L Replace if required Use Limaplex grease for lubrication 27 Front fork oil seal C R C R C R C R C R C R C R R C R C R...

Страница 10: ...Rear Pillion 2 25 Kgf cm 32 PSI 38 Mirror position joint firmness C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A 39 All fasteners tightness few are C T C T C T C T C T C T C T C T...

Страница 11: ...PDI Check sheet...

Страница 12: ...l level should be in betn lower upper mark of oil level window 2 Check this point after test ride on road 1 Engine oil filling funnel 2 BGO 10W30 BS VI Compliant Fuel Pipe 1 Pipe Circlip fitting 2 Fue...

Страница 13: ...n cap fitment on ve terminal Tyre Pressure Air pressure in Front Rear tyre Check air pressure in both tyres using tyre pressure gauge Front 1 75 Kgf cm 25 PSI Rear Solo 2 Kgf cm 28 PSI Rear Pillion 2...

Страница 14: ...rm Shaft 5 2 5 8 Kgf m Rider foot rest 1 8 2 2 Kgf m Engine foundation front 1 8 2 2 Kgf m Engine foundation Rear 2 8 3 2 Kgf m 2 Check Points during after starting the vehicle Switch Operation RH LH...

Страница 15: ...ht focus values chart Focus to be checked with rider from a distance of 5 meters Head light Focus display chart with 5m mark 3 Check Points during Test Ride Gear shifting Smooth operation In case of a...

Страница 16: ...Torque Values Service Limits...

Страница 17: ...1 Guide gear bolt fitted on gear change drum 1 1 1 12 Cap oil filter bolt 1 1 1 13 Inhibitor bolt 1 1 1 Sr No Parameter Torque value Kgf m 14 Oil strainer cap 1 1 1 15 Oil pump mounting screw 0 5 0 7...

Страница 18: ...lt 2 5 3 5 15 Front axle nut 4 5 5 5 16 Rear axle nut 5 5 6 5 17 Rear sprocket nut on coupling 3 2 3 8 Sr No Parameter Torque Value Kgf m 18 Rear coupling sleeve nut 6 2 6 8 19 Torque rod nut 2 8 3 2...

Страница 19: ...earance 0 035 0 057 0 11 14 Piston Ring end gap Top ring 0 10 0 25 0 5 Sr No Parameter Standard mm Service Limit mm 15 Piston Ring end gap second ring 0 20 0 40 0 65 16 Piston Ring end gap oil ring 0...

Страница 20: ...hickness Front 3 9 4 5 2 Rear 3 9 4 5 2 4 Brake drum inside diameter Front 130 130 16 130 75 Rear 110 110 14 110 75 5 Axle run out 0 1 0 2 6 Axial wheel run out 0 8 or Less 2 or Less 7 Radial wheel ru...

Страница 21: ...Part Identification for Platina 100 ES BS VI 00PF20ZZ...

Страница 22: ...arness Model Platina 100 ES BS VI 00PF27ZZ Platina 100 ES BS VI 00PF20ZZ Part No PF402265 PF402257 Description NA Harness routing is different than Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 0...

Страница 23: ...Part Identification for Platina 100 KS BS VI 00PF25ZZ...

Страница 24: ...arness Model Platina 100 KS BS VI 00PF26ZZ Platina 100 KS BS VI 00PF25ZZ Part No PF402267 PF402263 Description NA Harness routing is different than Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 0...

Страница 25: ...Part Identification Common For Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ...

Страница 26: ...00 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK122021 PF122025 Description Spring on Spring type With canister Spri...

Страница 27: ...S BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No LH JL161014 RH DS191033 LH PF161010 RH PF161012 Description With threading...

Страница 28: ...00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No LH JK151018 RH Assembly JK151019 LH PF161005 RH Assembly PF161007 Description NA Design is different than Plati...

Страница 29: ...27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Part No Clutch cable PA161209 Front brake cable JK161215 Clutch cable PF161226 Front brake cable PF161234...

Страница 30: ...g Light DRL unit Model Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph NA Part No NA JK401025 Description NA With sep...

Страница 31: ...tina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No PF401022 JK401023 Description With integrated DRL Unit Without i...

Страница 32: ...BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181265 JK181256 Description Without provision for DRL unit fitment With pr...

Страница 33: ...0PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK401028 INDICATOR FRONT LH REAR RH JK401029 INDICATOR FRONT RH REAR LH Front LH DJ201208 Front RH DJ201209 Rear LH DJ201206 Rear RH DJ201207 D...

Страница 34: ...BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181277 PF181264 Description NA Design is different than Platina 100 ES BS...

Страница 35: ...ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181279 PF181237 Description NA Design is different than Platina 100 ES...

Страница 36: ...VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181267 JK181247 Description NA Design is different than Platina 100 ES BS VI...

Страница 37: ...BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181278 JK181246 Description NA Design is different than Platina 100 ES BS...

Страница 38: ...00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK401027 DZ201016 Description NA Design is different than Platina 100 ES BS VI 00...

Страница 39: ...VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK191006 PF191011 Description NA Design is different than Platina 100 ES BS VI...

Страница 40: ...I 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK231206 PF231206 Description NA Design is different than Platina 100 ES BS VI 0...

Страница 41: ...itch LH Model Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK401410 JB401400 Description Length 650 mm Len...

Страница 42: ...and Guard Model Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph NA Part No Refer SPC NA Description With hand guard N...

Страница 43: ...Wiring Harness Routing...

Страница 44: ...Platina 100ES BS VI 00PF20ZZ Top Side LH Side...

Страница 45: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Страница 46: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Страница 47: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Страница 48: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Страница 49: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Страница 50: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Страница 51: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Страница 52: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Страница 53: ...Platina 100KS BS VI 00PF25ZZ Top Side LH Side...

Страница 54: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Страница 55: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Страница 56: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Страница 57: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Страница 58: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Страница 59: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Страница 60: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Страница 61: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Страница 62: ...0 7 10 3 Pick Up Coil 215 20 4 DC Charging Voltage 14 5 0 1V 5 DC Charging Current 8 3A 0 5 4000 RPM 6 Horn 12V 2A 7 Throttle Position Sensor Input voltage 5 V 0 1 Output voltage WOT 4 7 V 8 H T Coil...

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