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LEARN TO RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol
on your machine or in this manual,

BE ALERT TO THE

POTENTIAL FOR PERSONAL INJURY!

Follow recommended precautions and safe operating
practices.

UNDERSTAND SIGNAL WORDS

A signal word

–

DANGER

WARNING

, or

CAUTION

used with the safety alert symbol.

DANGER

identifies a

hazard or unsafe practice that will result in severe

Injury

or Death

Safety signs with signal word

DANGER

WARNING

are

typically near specific hazards.

General precautions are listed on

CAUTION

safety signs.

CAUTION

also calls attention to safety messages in this

manual.

IMPORTANT

PLEASE READ THIS OPERATORS MANUAL CAREFULLY

It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.

SAFETY INSTRUCTIONS

Содержание TS-1248P

Страница 1: ...TRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accide...

Страница 2: ...23 ELECTRICAL 24 Power Supply Connection 25 INITIAL OPERATION 26 OPERATION OVERVIEW 27 Non Through Through Cuts 28 Workpiece Inspection 28 BLADE REQUIREMENTS 29 BLADE SELECTION 29 Dado Blades 31 BLADE...

Страница 3: ...ALLATION AND CALIBRATION 63 Mounting the DRO 63 Initial Calibration Tune 64 Basic Operation 65 ZERO ENTER FUNCTION 65 mm inch FUNCTION 66 ABS REL FUNCTION 66 MENU FUCTIONS 66 MITRE GAUGE 68 Checking S...

Страница 4: ...52 Saw Body Parts List A B 94...

Страница 5: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Страница 6: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Страница 7: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Страница 8: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Страница 9: ...comfortable loud noises DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associate...

Страница 10: ...rator may result Safety equipment such as guards push sticks hold downs feather boards goggles dust masks and hearing protection can reduce your potential for injury But even the best guard won t make...

Страница 11: ...hat the blade guard be removed Be aware of your personal safety while the guard is off and replace the blade guard after these operations are completed 10 Keep work area clean Cluttered areas invite i...

Страница 12: ...he crosscut fence NEVER back a piece part out of a cut 27 Supporting Piece Part Provide adequate support to the sides and rear of the saw table for material that is extra wide and long 28 Keep visitor...

Страница 13: ...g asbestos or lead paint Some of these materials contain hazardous dust and can cause severe respiratory problems 39 Warning The dust generated by certain woods and wood products can be injurious to y...

Страница 14: ...t of Blade 18 457mm Table Floor To Table Height 35 3 4 908mm Table Dimensions W x D x T 36 52 48 75 x 30 75 x 1 93 1238 x 781 x 49mm 78 75 x 30 75 x 1 93 2000 x 781 x 49mm Distance Front of Table To C...

Страница 15: ...s Length x Width x Height 41 x 34 x 42 Carton 2 Type Solid Wood Crate Content Rails Weight 88 lbs Length x Width x Height 96 x 6 x 9 Carton 3 Type Cardboard Content Fence Weight 24 lbs Length x Width...

Страница 16: ...Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the...

Страница 17: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Страница 18: ...de 12 1 D Spreader Guard 1 E Push Stick 1 F Wrenches 2 G Handwheel Handles 2 H Fence Resting Brackets 2 I Miter Gauge 1 J Miter Gauge Handle 1 K Fence Tube 75 long 1 L Front Rail 75 long 1 M Rear Rail...

Страница 19: ...securing bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the...

Страница 20: ...es a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the operator The floor should also be a level surface If the...

Страница 21: ...Stand 52 only C Fence Scale Indicator L Storage Table 52 only D Blade Guard and Spreader M Blade Tilt Handwheel w Lock E Blade Guard Table Insert N Tilt Angle Digital Read Out F Fence O Blade Tilt Sca...

Страница 22: ...t B 3 Fasten the rear rail to the table with 4 M8 1 25 x 25 cap screws 8mm lock washers and 8mm flat washers C 4 Fasten the right end of the rail to the pre installed extension wing with 1 M8 1 25 x 2...

Страница 23: ...lock washers 1 8mm flat washer and 1 M8 1 25 hex nut B 5 Attach the cast iron wing to the main table with 3 M10 1 5 x 35 hex bolts and 10mm lock washers C 6 Place a straightedge across the extension...

Страница 24: ...table slots over the bolts installed into the main table 4 Fasten the front rail to the extension table with 3 M8 1 25 x 25 flat head screws 8mm flat washers and M8 1 25 hex nuts B 5 Fasten the rear...

Страница 25: ...t the legs to secure the feet 10 Fasten the shelf end plate to the legs with 4 M6 1 x 12 Phillips head screws and 6mm flat washers G 11 Place the shelf brackets with the angle inward to retain the she...

Страница 26: ...e handle D and 8mm flat washer onto the miter gauge 6 Slide the miter gauge into the t slot on the left side of the blade or store it on the brackets near the blade angle handwheel 7 Turn the lock kno...

Страница 27: ...nstalling Blade Guard Spreader 5 Calibrate the blade tilt angle digital readout Each time power is disconnected the digital readout will also need to be recalibrated 6 Install and calibrate the fence...

Страница 28: ...cs as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least res...

Страница 29: ...1 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power Sup...

Страница 30: ...al and that the machine is setup properly 2 Lower the blade all the way down below the table surface 3 Connect the machine to the power source 4 Verify that the machine is operating correctly by turni...

Страница 31: ...outside of this manual by reading how to books trade magazines or websites To complete a typical operation the operator will 1 Examines the workpiece to make sure it is suitable for cutting 2 Adjusts...

Страница 32: ...a sawing operation in which the workpiece is completely sawn through as shown in the Figure below Examples of through cuts are rip cuts cross cuts miter cuts and beveled cuts The blade guard assembly...

Страница 33: ...g the table or fence however work pieces supported on the bowed side will rock during the cut which could cause kickback BLADE REQUIREMENTS To ensure that the spreader or riving knife works safely the...

Страница 34: ...Gullets are small and shallow similar to a cross cut blade then large and deep similar to a ripping blade Laminate Blade Features Best for cutting plywood or veneer 40 80 teeth Triple chip tooth profi...

Страница 35: ...th Stacked dado blades are more expensive than wobble blades but typically produce higher quality results Wobble Dado Blade A single blade mounted at a slight angle on an arbor hub The blade angle is...

Страница 36: ...DO NOT overtighten 6 Re install the blade guard riving knife and the table insert WARNING Blades are dangerously sharp Use extreme caution when working with or around the blade Wear proper safety prot...

Страница 37: ...e that the guard does its job effectively it must always be in the downward position against the table during idle operation and the hinge mechanism must be maintained in good working condition so the...

Страница 38: ...de guard when properly installed should pivot freely up and down and return to the table in the resting position It should also swing up high enough to accommodate the workpiece 7 Swing one side of th...

Страница 39: ...e or if you believe that they will obstruct a narrow workpiece and cause feeding difficulty or loss of control Use your best judgment before removing the pawls as they are provided for your safety 1 L...

Страница 40: ...rough cuts Operating the saw without the guard increases the risk of kickback or blade contact If the blade guard is removed for specific operations immediately replace it after those operations are c...

Страница 41: ...st point of rotation so that it can remain installed for non through cuts The riving knife must be kept within the range shown in the following figure For that reason a 12 blade is required for operat...

Страница 42: ...Knife Do not use the riving knife with a dado blade or any blade that has a diameter smaller than 12 If the riving knife is used with smaller blades the height of the riving knife will exceed the blad...

Страница 43: ...us 1 Clamp the board securely to the table top at both ends as shown This will provide extra support for the insert and reduce tear out when cutting 6 Set the blade angle at 0 This will position the b...

Страница 44: ...with the saw blade when starting The switch can be disabled and locked by inserting a pin through the ON START button as shown Locking the switch in this manner can prevent unauthorized operation of...

Страница 45: ...kickback fingers and a splitter to prevent the saw kerf from closing Never rip or cut wood without using the fence or miter gauge to guide it because the stock could kickback Always use the blade gua...

Страница 46: ...chances of the workpiece moving during the cut and reduces the risk of kickback 3 Disconnect and lockout power to the saw 4 Verify that the blade guard and spreader is installed 5 Set the fence to th...

Страница 47: ...evels compound miters or chamfers After changing the bevel angle verify the alignment of the guard and splitter make sure there is clearance with the saw blade Ripping Small Work Pieces Do not attempt...

Страница 48: ...0 5 Adjust the saw blade to not more than 1 4 higher than the workpiece to be cut 6 Slide the miter gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line 7...

Страница 49: ...d and splitter and verify that there is clearance with the saw blade Hold the work piece firmly against the miter gauge and feed the workpiece slowly into the blade to prevent it from moving during th...

Страница 50: ...cut Various combination of saws and cutters are used to cut grooves from 1 8 to 13 16 for use in shelving making joints tenoning grooving etc The cutters are heavily swaged and must be arranged so tha...

Страница 51: ...keeping in mind that you may need to make several passes to complete the cut 4 Align the workpiece to the dado blade to remove the waste material Use either the fence or the miter gauge to guide the m...

Страница 52: ...st the zero clearance feature by modification if so you must install a new standard zero clearance insert 3 Mark the width of the dado cut on the workpiece Include marks on the edge of the workpiece s...

Страница 53: ...to reduce the risk of kickback 3 Adjust the fence and align the workpiece to perform the cutting operation 4 Reconnect the saw to the power source and turn the saw ON When the blade has reached full...

Страница 54: ...t while it is lying flat on the saw table 4 Raise the blade up to the desired depth of cut depth of rabbet channel desired 5 Stand the workpiece on edge and then adjust the fence so the blade is align...

Страница 55: ...gazines lumber supply locations and the internet We recommend using these sources to obtain information and plans for these tools not only to build them but to allow you to be exposed to a wider varie...

Страница 56: ...dwheel counter clockwise 3 With the blade set to the desired height tighten the lock knob by turning clockwise to lock the blade WARNING Make sure the electrical disconnect is OFF before working on th...

Страница 57: ...e table verify that the tilt indicator pointer points to the 0 mark on the scale If the blade is not 90 to the table you will need to adjust the 90 stop screw Tilt the blade to about 5 so there is roo...

Страница 58: ...bolt 3 Adjust the stop bolt in or out per how far off the blade was from 45 Repeat Step 3 6 until the blade stops at 45 4 Tighten the jam nut 5 Reconnect the power 6 Recalibrate the digital readout b...

Страница 59: ...out displays the current blade angle Note When power is disconnected the digital display will automatically reset to 0 00 When power is reconnected the blade tilt angle DRO needs to be calibrated To c...

Страница 60: ...ock the square in place Now mark the carbide tip with a marker where you made this measurement 5 Rotate the marked blade tip to the other end of the table insert 6 Slide the adjustable square down to...

Страница 61: ...nce at the back of the table is shorter than the front of the table shim s will need to be placed under back center mount Thin shim stock works well 3 Tighten each bolt in sequence a little at a time...

Страница 62: ...knife is not parallel with the blade and inside the alignment zone then it needs to be adjusted Proceed to Adjusting Alignment instructions If the spreader riving knife is not parallel with the blade...

Страница 63: ...the table Height Gap between the table and the bottom of the fence Parallelism to the Blade Clamping pressure to hold the fence in position while cutting These adjustments are interconnected and some...

Страница 64: ...etween the table and the fence is approximately 1 16 and even from the front of the table to the back Note If the front end of the fence needs to be adjusted up or down use the set screws B however tu...

Страница 65: ...ade you must follow the procedures described in Miter Slot to Blade parallelism Fence Clamping Pressure and Parallelism Adjustment 1 Disconnect and lockout power to the saw 2 Remove the fence D equall...

Страница 66: ...ted by the scale then cut your scrap piece of wood 2 Reposition and lock the fence at 12 as indicated by the scale 3 Flip your scrap piece of wood over placing the side that was cut in Step 2 against...

Страница 67: ...on Note The power consumption is very low and always on When the battery low mark pops up replace the batteries Normal battery life is about 6 months Mounting the DRO 1 Remove the screw and battery co...

Страница 68: ...ne and retest 1 Disconnect and lockout power to the saw 2 Place the fence on the rail about 2 3 to the right of the blade Leave the handle in the unlock position 3 Press the Menu Return button then pr...

Страница 69: ...ing 3 Unlock the fence and slide it up to the blade Be sure to lift the blade guard and the anti kickback pawl 4 If the standard fence is used not an auxiliary or sacrificial fence the fence scale sho...

Страница 70: ...ment is considered a hard reset and requires being in the menu function to reset the zero position See Menu Function orG to zero this measurement The REL measurement is considered a soft reset and may...

Страница 71: ...voltage 1 Press the Menu Return button 2 Press arrow button to move to bAt screen 3 Press Zero Enter the current battery voltage will display 4 Press the Menu Return button to return to the operating...

Страница 72: ...rkpiece does not rock or rotate Always use both hands when operating the miter gauge The miter gauge is used for crosscutting compound miter cutting rabbeting bevel cutting and dadoing Checking Settin...

Страница 73: ...to 0 and then tighten the screw Checking Setting 45 Stops Replace the 90 square with a 45 and then follow the same process to adjust the 45 stops that you followed with the 0 stop Move the miter gauge...

Страница 74: ...protect the cast iron surface Occasionally open the cabinet and brush off and vacuum out accumulated dust from inside the cabinet and on the blade tilting gears and on or around the motor Periodically...

Страница 75: ...or housing and the arbor assembly they will not require any additional lubrication Use a wire brush to clean off the worm gears and trunnions and apply a white lithium grease to keep them lubricated I...

Страница 76: ...ide rails D with mineral spirits before lubricating Lubricate the bevel gear and elevation leadscrew and slide rails with lithium grease Apply a dab into the bevel gear teeth and around the elevation...

Страница 77: ...heel to carefully tension the belt by moving the blade up Do this slowly and take care not to apply too much pressure to the belt Note Be careful not to damage the motor and do not force it up farther...

Страница 78: ...lso do not force the arbor down farther when it becomes difficult to move the handwheel 6 Tighten the motor mounting nuts to hold the motor in place 7 Raise the motor all the way up and remove the woo...

Страница 79: ...erheated 13 Motor at fault 1 Decrease feed rate cutting speed 2 Only cut wood ensure moisture is below 20 3 Straighten or replace workpiece adjust fence 4 Use correct blade reduce feed rate or depth o...

Страница 80: ...Motor fan rubbing on fan cover 7 Motor mounting loose 8 Belt worn or damaged 9 Belt s slapping cover 10 Pulley loose or not in alignment shaft bent 11 Arbor bearings at fault 12 Motor bearings worn o...

Страница 81: ...77 77 ELECTRICAL DIAGRAM...

Страница 82: ...78 78 ELECTRICAL CONNECTIONS...

Страница 83: ...79 79 BLADE GUARD MITER AND ACCESSORIES PARTS DIAGRAM A A...

Страница 84: ...od Bracket Left 2 1 10 Rod Bracket Right 2 1 11 Round Head Screw M4 x 0 7P x 10 2 1 12 Pin 2 1 13 Right Cover 1 1 14 Protective Shield Right 1 1 15 Anti Loose Nut M5 x 0 8P 8B x 6H 1 1 16 Anti Kick Fi...

Страница 85: ...er Screw 1 3 9 Special Set Screw 3 3 10 Miter Gauge Handle 1 3 11 Flat Washer 8 5 x 18 x 3t 1 3 12 Miter Gauge Body 1 3 13 Slot Bar 1 3 14 Guide Plate 1 3 15 Flat Head Screw M6 x 1 0P x 6 1 3 16 O Rin...

Страница 86: ...82 82 FENCE PARTS DIAGRAM...

Страница 87: ...ad Bracket 1 2 10 Hex Nut M8 x 1 25P 13B x 6 5H 8 2 11 Lock Knob 1 2 12 Compress Cam Assembly 1 2 13 Flat Head Screw M6 x 1 0P x 8 2 2 14 Anti Loose Nut M10 x 1 5P 17B x 12H 1 2 15 Frictional Pad 2 2...

Страница 88: ...4 4 Rail Support Plate 1 4 5 Flat Washer 85 x 60 x 1757mm 1 4 9 Flat Washer 8 5 x 16 x 2 0t 6 4 10 Spring Washer 8 2 x 15 4 10 4 11 Cap Screw M8 x 1 25P x 25 6 4 12 Hex Screw W Washer M8 x 1 25P x 12...

Страница 89: ...85 85 52 EXTENSION TABLE AND RAILS PARTS DIAGRAM...

Страница 90: ...pport Leg 2 4 15 Self Tapping Screw 14 4 29 Round Head Screw M6 x 1 0P x 12 12 4 30 Flat Washer 6 4 x 11 5 x 1 6t 16 4 31 Flat Washer 10 3 x 22 x 2 0t 2 4 32 Hex Nut M6 x 1 0P 10B x 5H 2 4 33 Hex Nut...

Страница 91: ...87 87 SAW BODY PARTS DIAGRAM A...

Страница 92: ...88 88 SAW BODY PARTS DIAGRAM B...

Страница 93: ...ll Bearing 6005 2 16 Hex Screw W Washer M8 x 1 25P x 12 13B x 6 5H 7 17 Mounting Plate 1 18 Cap Screw M8 x 1 25P x 20 3 19 Spring 1 20 Gas Lift 1 21 Bushing 1 22 Bracket 1 23 Shoulder Screw 1 24 Wavy...

Страница 94: ...etaining Ring 1 52 Flat Washer 19 1 x 25 4 x 1 6 4 53 Shaft 1 54 Pin 2 55 Hex Nut M8 x 1 25P 13B x 6 5H 7 56 Worm Gear 1 57 Cap Screw M6 x 1 0P x 25 3 58 Spring Washer 6 1 x 12 3 3 59 Round Head Screw...

Страница 95: ...BW 4 1 81 2 Sticker 1 81 2 Magnetic Switch Assembly 5HP 220V 240V 1PH 1 81 2 Magnetic Switch 5HP 220V 240V 1PH 1 81 2 Strain Relief Adapter KSS M2520 4 81 2 Strain Relief MG20A 10 STB XA 2 81 2 Strai...

Страница 96: ...1 102 Table Insert Assembly TJ07 08 1 102 1 Table Insert 1 102 2 Bolt 1 102 3 Left Plate 1 102 4 Right Tape 1 102 5 Left Plate 3M 468MP 19mm 1 102 6 Right Tape 3M 468MP 35mm 1 102 7 Set Screw M6 x 1...

Страница 97: ...ew M6 x 1 0P x 20 4 152 Extension Table Assembly 1 152 Screw Package 1 152 2 Spring Washer 10 2 x 18 5 3 152 3 Hex Screw M10 x 1 5P x 35 3 153 Extension Table 1 157 Display Transparent Shield 1 158 Pa...

Страница 98: ...ring 6005 2 16 Hex Screw W Washer M8 x 1 25P x 12 13B x 6 5H 7 17 Mounting Plate 1 18 Cap Screw M8 x 1 25P x 20 3 19 Spring 1 20 Gas Lift 1 21 Bushing 1 22 Bracket 1 23 Shoulder Screw 1 24 Wavy Washer...

Страница 99: ...etaining Ring 1 52 Flat Washer 19 1 x 25 4 x 1 6 4 53 Shaft 1 54 Pin 2 55 Hex Nut M8 x 1 25P 13B x 6 5H 7 56 Worm Gear 1 57 Cap Screw M6 x 1 0P x 25 3 58 Spring Washer 6 1 x 12 3 3 59 Round Head Screw...

Страница 100: ...BW 4 1 81 2 Sticker 1 81 2 Magnetic Switch Assembly 5HP 220V 240V 1PH 1 81 2 Magnetic Switch 5HP 220V 240V 1PH 1 81 2 Strain Relief Adapter KSS M2520 4 81 2 Strain Relief MG20A 10 STB XA 2 81 2 Strai...

Страница 101: ...1 102 Table Insert Assembly TJ07 08 1 102 1 Table Insert 1 102 2 Bolt 1 102 3 Left Plate 1 102 4 Right Tape 1 102 5 Left Plate 3M 468MP 19mm 1 102 6 Right Tape 3M 468MP 35mm 1 102 7 Set Screw M6 x 1...

Страница 102: ...36 Fixed Plate 1 137 Dust Guard 1 138 Arbor Wrench 2 139 Flat Head Screw M6 x 1 0P x 20 4 157 Display Transparent Shield 1 158 Parts Package 1 159 Wire Outlet Group 1 159 1 Strain Relief PGA16 14B 1 1...

Страница 103: ...99 99 NOTES...

Страница 104: ...IAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUSTRIAL GMBH HOFEN...

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