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OPERATOR’S MANUAL

3-IN-1 COMBINATION SHEAR, BRAKE, ROLL

MODEL: SBR-5216

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL Pty.
LTD IS PROHIBITED.

Baileigh Industrial Pty. LTD does not assume and hereby disclaims any liability for any damage

or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other
occurrence.

Rev. 12/2015

BAILEIGH INDUSTRIAL Pty. Ltd.

P.O Box 1573, 122-126 Melrose Drive

Tullamarine,

VIC 3043 Australia

Ph. 61.383.743.888

[email protected]u

Содержание SBR-5216

Страница 1: ...y LTD IS PROHIBITED Baileigh Industrial Pty LTD does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accide...

Страница 2: ...HEAR BLADE ADJUSTMENTS 23 Adjustment Results 23 HOLD DOWN ADJUSTMENT 24 How to Adjust the Hold down 24 REMOVAL OF BRAKE BLADES FOR CLEANING AND SETUP 25 Installing the Brake Blades 25 BRAKE OVERVIEW 2...

Страница 3: ...PARTS IDENTIFICATION DRAWING A 39 PARTS IDENTIFICATION DRAWING B 40 PARTS IDENTIFICATION DRAWING C 41 Parts List 42 TROUBLESHOOTING 44 Shear Operation 44 Brake Operation 44 Slip Roll Operation 44...

Страница 4: ...designated agent employee of the Company 2 4 The Buyer must ensure that the terms of its order and any applicable specification are complete and accurate 2 5 Any quotation given by the Company is an o...

Страница 5: ...y except a solvent voluntary liquidation for the purpose only of reconstruction or amalgamation or has a receiver and or manager administrator or administrative receiver appointed of its undertaking o...

Страница 6: ...9 9 All electrical components and gearboxes carry a one year replacement warranty from the manufacturer This warranty does not include labour or shipping costs 10 RETURNS 10 1 The Buyer shall not be e...

Страница 7: ...of the English courts 16 COMMUNICATIONS 16 1 All communications between the parties about this Contract must be in writing and delivered by hand or sent by pre paid first class post or sent by facsimi...

Страница 8: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Страница 9: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Страница 10: ...ment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD Closing upper beam a...

Страница 11: ...away from the rolls when the machine is in operation BEWARE OF SHEAR PINCH AND CRUSH HAZARD NEVER place your hands fingers or any part of your body in the die area of this machine Keep hands and fing...

Страница 12: ...personnel can operate this machine 3 Make sure guards are in place and in proper working order before operating machinery 4 Remove any adjusting tools Before operating the machine make sure any adjust...

Страница 13: ...p blades sharp and properly adjusted for optimum performance 17 Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 18 Store idl...

Страница 14: ...ild steel TECHNICAL SUPPORT Our technical support department can be reached at sales baileighindustrial com au listing support and the model number in the subject line Tech Support handles questions o...

Страница 15: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Страница 16: ...13 13 Long screws with stand dies Combination Shear Brake Roll Handles Long and short handlebars Handlebar knobs Roller adjusting knobs Set of Allen wrenches Back gauge...

Страница 17: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Страница 18: ...chine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is c...

Страница 19: ...h as concrete at a minimum of 4 102mm thick 6 153mm minimum is preferred If you intend to mount the Baileigh machine on a workbench be aware of the following Overall weight of the machine Weight of ma...

Страница 20: ...17 17 OVERALL DIMENSIONS 71 50 74 00 54 50 18 75 19 75 56 25 44 Mounting Holes...

Страница 21: ...the rolls shear and brake D Back Gauge Controls material stop distance for brake and shear E Shear Guide Guides edge of material when shearing F Slip Roll Cover Covers rolls when not being used G Spri...

Страница 22: ...tighten the thumb bolt The handlebar is typically slide from the center position to full extension as the material increases toward full capacity 7 Repeat this procedure at the other end of the machin...

Страница 23: ...3 175mm above the table when the shear blade is in the up position As the blade is moved downward the pressure plate should immediately rest against the workpiece and hold it in place To prevent disto...

Страница 24: ...RNING Before operating the Baileigh Shear Brake Roll make sure it is firmly bolted to a table bench or the floor If it tips over on you it could cause severe injury or death WARNING The shearing blade...

Страница 25: ...63 should make contact with the sheet before the blade 46 does If it does not adjust the two hex bolts 17 on the pressure plate brackets to lower the pressure plate When fully open the gap should not...

Страница 26: ...ut binding the blades 4 Re tighten the four table top screws 5 While keeping fingers clear of the blades shear a piece of paper along the full edge of the blade Adjustment Results Shear cuts properly...

Страница 27: ...1 4 6 3mm of clearance below the hold down to feed the piece part How to Adjust the Hold down 1 Turn the handlebar to lower the upper blade completely Loosen or tighten as needed so there is approxim...

Страница 28: ...e Brake Blades Turn the handlebar clockwise cw to lower the brake blade die Lay a strip of wood on the brake blade die the full length as shown at right Start inserting the brake blades Wide blades to...

Страница 29: ...ie The thinner the material the further it will enter the groove for a slight overbend This is helpful when the material experiences some springback To remove the piece part the operator lowers the br...

Страница 30: ...e 5 Make sure the material is against the back stop or that the scribe mark is lined up to where the brake blade will come down WARNING Before operating the Baileigh Shear Brake Roll make sure it is f...

Страница 31: ...notch of the brake die This flat surface will help you obtain equal finger length 2 With the handle assembly lower the fingers so they are just touching the top of the spacer on the brake die 3 Loose...

Страница 32: ...adjusted to a raised or tilted position on one end to roll cones or left flat to roll cylinders or arcs Located on the end of the upper and lower rolls are three wire or forming grooves These can be u...

Страница 33: ...best results in full circle bending Before bending follow these steps Clean the material and rolls of any dust or grease Make sure the edges of the piece part are free of chips and burrs Check that t...

Страница 34: ...e handlebar to advance the piece part about 1 25 4mm beyond the rolls 4 Tighten the top roll adjustment bolts to hold the piece part firmly 5 Raise the idler roll enough to get the material started in...

Страница 35: ...t the idler roll on one end only 11 To remove a finished piece part from the top roll loosen both top roll adjustment bolts 24 12 With the help of an assistant lift the left end of the top roll up and...

Страница 36: ...oves located on the right end of the upper and lower rolls They can be used to form solid wire rods and small tubing To make rings follow the Determining Length of Material procedure to calculate the...

Страница 37: ...ssion and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The ke...

Страница 38: ...ve lubricant to all non painted surfaces Loose mounting bolts Chipped brake fingers Dull or chipped shear blades Inadequate lubrication Any other condition that could hamper the safe operation of this...

Страница 39: ...ll old grease from the bushings gears roller end shafts and machined pockets that the bushings rest on 4 After the parts have dried lubricate them sufficiently with multi purpose grease 5 Apply some 1...

Страница 40: ...ide of the pipe lightly contacts the brake blades 5 From one end to the other visually check for consistent contact between the pipe and the blades 6 If you notice a gap at one end of the brake loosen...

Страница 41: ...rotate or replace the lower blade you must work from the other side rear of the machine 6 Remove the eight flathead screws holding on the lower blade 40 and remove it from the shear table 2 When hand...

Страница 42: ...DRAWING A 28 28 24 76 33 58 58 29 58 58 29 59 60 60 61 61 62 34 06 32 52 52 10 11 53 07 54 12 13 15 16 01 04 51 14 09 08 31 50 46 46 65 45 69 45 69 75 75 42 72 02 40 40 73 73 74 74 39 37 64 64 65 30...

Страница 43: ...40 40 PARTS IDENTIFICATION DRAWING B 24 76 03 67 67 32 48 52 52 47 11 53 07 54 13 14 15 16 05 04 51 51 09 08 31 50 26 27 78 70 44 43 70 44 43 41 38 36 35 68 66 79 66 77...

Страница 44: ...41 41 PARTS IDENTIFICATION DRAWING C 17 18 55 55 23 23 23 23 49 49 56 21 20 19 56 57 22 57...

Страница 45: ...15 Small Gear 2 54 Socket Capscrew 6 x 14mm 2 16 Bushing 2 55 Flat Key 2 17 Roll Cover 1 56 Flat Key 2 18 Transmission Shaft 1 57 Flat Key 2 19 Rear Shaft 1 58 Hex Bolt 12 x 20mm 2 20 Front Upper Sha...

Страница 46: ...ending Bar 1 73 Hex Bolt 10 x 40mm 2 36 Brake Blade Assorted Sizes 1 74 Flt Hd Soc Capscrew 8 x 25mm 16 37 Brake Blade Die 1 75 Socket Capscrew 16 x 45mm 4 38 Adjusting Plate 1 76 Grease Fitting 2 39...

Страница 47: ...ing bends Bend radius is not consistent Brake blade points are chipping Piece part shows scoring marks after bend Exceeding machine capacities Brake blades and die are not aligned Brake blades and die...

Страница 48: ...GH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAILEIGH INDU...

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