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OPERATOR’S MANUAL

LOWER THROAT METAL BEAD ROLLER

MODEL: BR-16E-36LT (B8680)

Rev. 12/2016

Содержание B8680

Страница 1: ...OPERATOR S MANUAL LOWER THROAT METAL BEAD ROLLER MODEL BR 16E 36LT B8680 2016 Baileigh Industrial Inc Rev 12 2016...

Страница 2: ...ERAL BEAD ROLLING 12 ROLLER INSTALLATION AND REMOVAL 12 OPERATION 13 Controls 13 Rolling 13 Offsetting the Rolls 15 Support Tray 16 MATERIAL SELECTION 17 UNDERSTANDING SPRINGBACK 17 LUBRICATION AND MA...

Страница 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Страница 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Страница 5: ...ar muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers away from the rolls when the machine is in operation Keep hands and fin...

Страница 6: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Страница 7: ...fore using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO...

Страница 8: ...0hz Motor HP 1 2hp 37kw 240V 3ph Shipping Dimensions L x W x H 60 x 44 x 68 1524 x 1118 x 1727mm Weight 300lbs 137kg Inverter driven variable speed foot pedal control Forward and reverse rotation Left...

Страница 9: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Страница 10: ...lts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to...

Страница 11: ...LING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Страница 12: ...istics as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least...

Страница 13: ...ed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cor...

Страница 14: ...rial is being rolled the forces of the rolls will cause the material to move and twist Use additional equipment such as back gauges tables and additional persons to support and secure materials as nee...

Страница 15: ...hes the maximum speed set on the potentiometer Rolling 1 Unplug the power cord whenever changing dies 2 To operate the machine a set of tooling needs to be selected and installed Either roller can be...

Страница 16: ...ed as you may find that the rolls are too close together and find it difficult to feed the material 7 Place the Forward Reverse switch in the desired position based upon direction of feed Forward will...

Страница 17: ...olls being in different positions relative to the lower roll 1 Loosen the lock lever A to allow the top shaft to be slide inward top picture or outward lower picture until the desired alignment is ach...

Страница 18: ...lot from either side 2 Loosen the lock lever and insert the mounting bar into the lower bearing block while guiding the support plate over and around rolls 3 Align the opening in the support plate ove...

Страница 19: ...stic recovery is the result of the metal wanting to return to its original shape after undergoing compression and stretch After the bending leaf is removed from the metal and the load is released the...

Страница 20: ...s and sliding devices Apply rust inhibitive lubricant to all non painted surfaces The adjusting block should be greased Oil the shaft around the bronze bushing monthly with a drop or two of a 30 to 40...

Страница 21: ...Set BR18E 1 4 FLAT BEAD 1 4 Flat Bead Roll Set BR18E 1 4 FLAT BEAD NYLON Nylon 1 4 Flat Bead Roll Set BR18E 1 4 ROUND BEAD 1 4 Round Bead Roll Set BR18E 1 4 ROUND BEAD NYLON Nylon 1 4 Round Bead Roll...

Страница 22: ...ON Nylon 5 16 Flat Bead Roll Set BR18E 5 16 ROUND BEAD 5 16 Round Bead Roll Set BR18E 5 16 ROUND BEAD NYLON Nylon 5 16 Round Bead Roll Set BR18E 5 8 ROUND BEAD 5 8 Round Bead Roll Set BR18E 5 8 ROUND...

Страница 23: ...21 21 FRAME ASSEMBLY...

Страница 24: ...22 22 SHAFT HOUSING ASSEMBLY...

Страница 25: ...23 23 LOWER SHAFT ASSEMBLY...

Страница 26: ...24 24 CAM HOUSING ASSEMBLY...

Страница 27: ...25 25 INTERMEDIATE SHAFT ASSEMBLY...

Страница 28: ...26 26 TOP SHAFT ASSEMBLY...

Страница 29: ...27 27 BEARING BLOCK ASSEMBLY...

Страница 30: ...28 28 FENCE ASSEMBLY...

Страница 31: ...3 PP 0055 0 5 ID x 1 0 OD x 0625 THK 1 14 BR16 6A047 Slide Clamp 1 15 BR16 7A028 Washer 2 16 BR16 6A029 Slide Block 1 17 BS 0352 375 16 x 1 375 1 18 PP 0602 Release Handle 2 19 BR16 6A004 V2 Cam Block...

Страница 32: ...1 0 ID x 1 75 OD x 065 Thrust Washer 2 49 BR16 7A027 Bottom Shaft 1 50 BR16 6A051 Spacer Block 1 51 IDX 6A002 V2 IDX Shaft Mount 2 52 BR16 7A030 Fence Rail 1 53 BR15 6A008 Fence Block 1 54 PP 1527 M8...

Страница 33: ...82 M12 X 1 75 Flange Nut 4 83 M16 X 2 0 X 90 Hex Flange 4 84 M16 X 2 0 Flange Nut 4 85 3 8 LOCK WASHER Std 4 86 3 8 16 X 1 HHCS 4 87 STD 1875 x 1 Key Stock 4 88 STD 1875 x 1 Key Stock 4 89 M5 X 0 8 X...

Страница 34: ...X 1 0 X 25 SHCS 2 110 BR15 5A003 Roller Table 1 111 STD 5 Ext Retaining Ring 2 112 M5 X 0 8 X 12 FHCS 2 113 STD Straight Grease Zerk 1 114 PP 1141 Needle Bearing 1 115 M5 X 0 8 X 10 SHCS 4 116 BR36 7...

Страница 35: ...33 33 NOTES...

Страница 36: ...34 34...

Страница 37: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 38: ...a power failure during use of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools...

Страница 39: ...ine has fully stopped Isolate power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured...

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