background image

Line Installation

All flanged Gemini Cone meters require a gasket between the flange on the process line and the mating flange on the 

meter itself  Select gaskets that match the pressure and temperature ratings of the Gemini Cone flanges and resist corrosive 

properties of the process fluid 
Before completing the bolting process, make sure that the gaskets are properly centered so that protrusion into the pipe 

opening is minimized  Misalignment may cause added flow turbulence which can affect meter performance, although 

such effects are typically minimal (depending upon the application)  Bolt the element in line with suitable hardware using 

recommended bolt torques for the type and class rating of the flanges 

TORQUE ALL MODELS PER ANSI FLANGE RATINGS.

DO NOT EXCEED SPECIFIED TORQUE.

OTEE:

N

Tighten the flange bolts in a progressive star pattern to avoid localized stress on the gaskets 

Differential Pressure Connections

The high pressure connection is always on the upstream side of the flow direction arrow and the low pressure connection on 

the downstream side  Fittings used must be able to withstand the process temperature and pressure conditions, as well as 

provide proper corrosion resistance  See the appropriate secondary instrument instructions for connections to the secondary 

instrument high and low ports  Coat all fitting threads with a process compliant thread sealant prior to tightening  Once 

tightened, torque mark all fittings for future reference 

Transmitter Connection Tubing

Before connecting the Gemini Cone meter to the transmitter, consider the following tips for optimizing your system’s 

measurement accuracy  In a well-designed installation, fluids will drain freely from the process lines and gases will vent to 

the atmosphere 

Full Port Block Valves

Adding block valves to the pressure taps of the meter will simplify any type of calibration or maintenance to any upstream 

components  Select valves that are compatible to the pressures, temperatures and system media  

Impulse Tubing Size Selection

Transmitter connection tubing, the tubing that connects the Gemini Cone meter taps to the transmitter, can vary in 

diameter for different applications  A minimum diameter of 3/8 inch (10 mm) for the internal diameter (ID) of the tubing is 

recommended, and as a general rule it should be no smaller than 1/4 inch (6 mm)  The tubing ID must not exceed 1 inch  

(25 mm) at the maximum 
In most applications, the primary concern is measurement reliability  If the pressure taps or the connecting tubes become 

plugged, the reliability of the flow measurement is lost creating a safety risk  High reliability is required for any flow signals 

used to manage safety processes  A minimum tubing ID of 5/8 inch (16 mm) is recommended in industrial applications 
For steam applications, the ID should be 3/8… 1 in  (10…25 mm)  

Straight Pipe Run Requirements

Page 11 

June 2018

DPM-UM-00206-EN-03

Содержание Preso Gemini Cone

Страница 1: ...Differential Pressure Flow Meter Gemini Cone DPM UM 00206 EN 03 June 2018 User Manual...

Страница 2: ...Differential Pressure Flow Meter Gemini Cone Page ii June 2018 DPM UM 00206 EN 03...

Страница 3: ...sics 9 Installation Checkpoints for the Transmitter 9 Mounting Location 10 Meter Orientation and Transmitter Position 10 Pressure Tap Location 10 Line Installation 11 Differential Pressure Connections...

Страница 4: ...team Service 17 Installation Options 17 Horizontal Meter Installation 17 Vertical Meter Installation 19 Transmitter Calibration 19 System Modifications 20 Square Root Error 20 Gauge Line Error 20 Elev...

Страница 5: ...SERVICE OPEN VALVES VERY SLOWLY TO AVOID SLUGGING IN THE METER RUN WARNING SECURE ALL CONNECTIONS PROPERLY BEFORE STARTING UP A SYSTEM KEEP A SAFE DISTANCE AWAY FROM THE PROCESS UPON STARTUP WARNING...

Страница 6: ...d electronic signal typically via Modbus or a 4 20 mA output to a flow computer or other process controller for interpretation and readout For compressible fluids line pressure and temperature measure...

Страница 7: ...Components Valve Manifolds A 3 way or 5 way valve manifold isolates the transmitter from the process lines A manifold allows the operator to calibrate the transmitter without removing it from the impu...

Страница 8: ...mini Cone meter be installed with zero to five pipe diameters and zero to three pipe diameters downstream 0 4 0 5 0 6 0 7 0 8 Flow B A Single Elbow A 0 0 0 1 1 B 0 0 0 1 1 Flow B A Two Elbows In Plane...

Страница 9: ...ESSURE TRANSMITTER IF HIGH TEMPERATURE FLUIDS ARE LIKELY TO BE ENCOUNTERED MAKE SURE THE CONNECTION TUBING IS RATED FOR THE ANTICIPATED TEMPERATURE RANGE Installation Checkpoints for the Transmitter B...

Страница 10: ...f flow will cause improper results and potentially damage the meter For vertical installations the location of differential pressure taps is unrestricted as long as the static pressure tap is upstream...

Страница 11: ...reads with a process compliant thread sealant prior to tightening Once tightened torque mark all fittings for future reference Transmitter Connection Tubing Before connecting the Gemini Cone meter to...

Страница 12: ...egree of accuracy and long enough for proper cooling of high temperature fluids before they reach the transmitter Make sure the installation permits access to the connection tubes valves valve manifol...

Страница 13: ...the liquid taps above the centerline can accumulate air or non condensing gases In liquid service the connecting lines from the meter shall slope downward to the transmitter with no upturns or pockets...

Страница 14: ...OW PRESSURE PORT WITH AN INERT FLUID BEFORE STARTING THE METER NOTE N Do not use downward flow piping configurations that use the standard upstream and downstream pressure ports for liquid application...

Страница 15: ...to drain away from the transmitter If the connecting tubing extending from the cone meter to the transmitter is not installed in a vertical position it should slope upward at least 1 12 for proper dra...

Страница 16: ...o the manifold see Figure 7 IF THERE IS ANY LIQUID PRESENT IN THE GAS DO NOT USE THE PIPING ARRANGEMENT SHOWN IN Figure 7 THE U CONFIGURATION COULD TRAP LIQUID IN THE CONE CHANGING THE DOWNSTREAM PRES...

Страница 17: ...ired Modern DP transmitters have very little diaphragm movement and do not require the large volume condensate chamber Horizontal Meter Installation Install the pressure taps above the horizontal cent...

Страница 18: ...8 Typical horizontal installation for steam Flow Side View Instrument Taps Not In the Same Plane HI LO By pass Valve Front View Filling Crosses Fill with water to same level DP Transmitter or Direct R...

Страница 19: ...ial pressure transmitter must be zeroed when zero flow has been established in the main line When the process is turned off particulates may settle into the low pressure port Flush the low pressure po...

Страница 20: ...han the other the hydrostatic head of the lines will vary resulting in inaccurate differential pressure measurement Similarly if the temperature of liquid in one leg is different from the temperature...

Страница 21: ...Factory 5 NACE WMP only B 10 A RF flange 150 calibration MR0103 3 5 Valve manifold C 20 B RF flange 300 Instrument Valve 2 Special X Other WMP only D 30 C RF flange 600 A 1 4 Needle valve CS calibrati...

Страница 22: ...ransmitter Calibration X Other Mounting Pipe Schedule Instrument Valve 1 Factory 2 3 Valve manifold 0 None A Standard Process Connection A 1 4 Needle valve CS calibration WMP only B 10 F NPT C 1 4 Nee...

Страница 23: ...edle valve CS Z Not required WMP only X Other C 1 4 Needle valve SS Welding 4 Mounting Pipe Schedule D 1 2 Needle valve SS Standard bracket only A Standard Instrument E 1 2 Gate w cross CS steam A Sta...

Страница 24: ...r Meter with five data points 0 5 percent accuracy Pipe schedule Standard is schedule 40 up to 10 in and 3 75 in wall at 12 in and larger www badgermeter com Preso is a registered trademark of Badger...

Отзывы: