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Scope of This Manual

SCOPE OF THIS MANUAL

This manual describes how to install and program the FC-5000 Flow Monitor� The

electronic version of this manual and related wiring interchange application briefs

are available on our website at

www.badgermeter.com

�

MPOOTANT

Read this manual carefully before attempting any installation or operation.

Keep the manual in an accessible location for future reference.

UNPACKING AND INSPECTION

Upon opening the shipping container, visually inspect the product and applicable

accessories for any physical damage such as scratches, loose or broken parts, or

any other sign of damage that may have occurred during shipment�

OTEE:

If damage is found, request an inspection by the carrier’s agent within

48 hours of delivery and file a claim with the carrier� A claim for equipment

damage in transit is the sole responsibility of the purchaser�

SAFETY CONSIDEOATIONS

Terminology and Symbols

Indicates a hazardous situation, which, if not avoided, is

estimated to be capable of causing death or serious

personal injury�

Indicates a hazardous situation, which, if not avoided, could

result in severe personal injury or death�

Indicates a hazardous situation, which, if not avoided, is

estimated to be capable of causing minor or moderate personal

injury or damage to property�

Please consult the user manual in all cases where this symbol is

used in order to find out the nature of potential hazards, and any

actions which have to be taken to avoid them�

This symbol signifies that the FC-5000 flow computer may be

range is: 10…40V DC�

This symbol signifies that the FC-5000 flow computer may be

range is: 9…28V AC RMS (50…60 Hz)�

OTEE:

Operating temperature is 32…130° F (0…55° C) with a maximum humidity

of 85% non condensing� Always select a mounting location with proper

ventilation and environmental protection�

• Maximum operating altitude: 2000 meters (6561 feet)
• Pollution Degree 2: Only non-conductive pollution occurs except that

occasionally a temporary conductivity caused by condensation is to

be expected

• Over-Voltage Rating: CAT II

Page 5

July 2016

CTL-UM-01723-EN-01

Содержание FC-5000

Страница 1: ...Industrial Flow Computer Model FC 5000 Flow Monitor CTL UM 01723 EN 01 July 2016 User Manual...

Страница 2: ...Industrial Flow Computer Model FC 5000 Flow Monitor Page ii July 2016 CTL UM 01723 EN 01...

Страница 3: ...g Options 10 Wiring the Flow Computer 12 Terminal Connectors 12 Power Input Connector 13 Pulse Transmitter Connector Pulse Input 13 Output Connector 14 RS485 Communication Connector 14 Digital I O Con...

Страница 4: ...34 Digital I O 35 Fluid Properties 36 Communications 36 Troubleshooting 37 Specifications 39 Part Number Matrix 40 Modbus Interface 41 Modbus Function Code Support 41 Modbus Register Map 41 Flow Senso...

Страница 5: ...le of causing death or serious personal injury Indicates a hazardous situation which if not avoided could result in severe personal injury or death Indicates a hazardous situation which if not avoided...

Страница 6: ...and precaution instructions and the procedures as described in this manual are not followed Modifications of the flow computer implemented without preceding written consent from the manufacturer will...

Страница 7: ...lated flow data as well as relay and digital I O status User friendly installation with quality plug and play terminals 100 point linearization A wide range of outputs and functions for a broad fulfil...

Страница 8: ...ed must be isolated from mains by double or reinforced insulation for instance SELV power supply The FC 5000 flow computer operates on 10 40V DC or 9 28V AC supplied by any suitable source that also m...

Страница 9: ...HE OPERATOR OF THE FACILITY PERSONNEL MUST READ AND UNDERSTAND THIS OPERATING MANUAL BEFORE CARRYING OUT ITS INSTRUCTIONS THE FC 5000 FLOW COMPUTER MAY ONLY BE OPERATED BY PERSONNEL WHO ARE AUTHORIZED...

Страница 10: ...l Cutout Figure 1 Panel cutout 3 075 in 78 mm 5 433 in 138 mm 2 598 in 66 mm 3 50 in 89 mm 6 222 in 158 mm Figure 2 Mounting dimensions The basic unit is equipped for panel mount To install 1 Measure...

Страница 11: ...4 250 in 108 mm 9 375 in 238 mm 8 750 in 222 mm 6 000 in 152 mm 9 375 in 238 mm Figure 3 FC 5000 flow computer in an enclosure To install the FC 5000 flow computer on a wall secure the enclosure to th...

Страница 12: ...C TO PREVENT ACCIDENTS DO NOT APPLY POWER UNTIL ALL OTHER CONNECTIONS HAVE BEEN COMPLETED Terminal Connectors Figure 4 Terminal connectors The plug in connectors on the rear panel of the FC 5000 flow...

Страница 13: ...ansistors or dry contact closure transmitters Before making any connections Always use shielded wire to protect the signal line from external noise ground shield to terminal 3 Make sure the signal lin...

Страница 14: ...ommunicate over RS485 TB8 RS485 Comm Port Terminal Connector Pin Function Reference Pin 1 Shield 36 2 Negative Terminal 37 3 Positive Terminal 38 4 Ground 39 Digital I O Connector The FC 5000 flow com...

Страница 15: ...tor Pin Function Reference Pin 1 Normally Open 13 16 2 Common 14 17 3 Normally Closed 15 18 Mechanical Form C Relay s Specifications Load Resistive Rated Carry Current 5 A NO 3 A NC Max Switching Volt...

Страница 16: ...and alarm messages or alarm icons appear on the display when appropriate To toggle views on the Home screen press the UP DOWN keys to switch from or to FLOW RATE CH 1 Figure 5 FLOW TOTAL CH 1 Figure...

Страница 17: ...enter or change parameter values In editing mode the BACKSPACE key deletes the character to the left of the cursor While navigating the BACKSPACE key moves to a previous menu selection Depending on th...

Страница 18: ...s Enter a decimal point Cycle through special characters Reveal raw and calculated info sensor data for the flow computer BACKSPACE Reject key ENTER Accept key Enter frequency in hertz calibration dat...

Страница 19: ...New value Move cursor to the right Move cursor to the left Figure 4 Numeric editing Alpha Numeric Editing On screen instruction Existing value New value Return to parent setup screen Cycle through let...

Страница 20: ...ustom label Enter conversion factor Set totalizer rollover point Save value Move up in pull down menu Move down in pull down menu Pull down menu FC 5000 Figure 6 Selection editing Confirmation Screen...

Страница 21: ...ns Digital I O Advanced Setup Password Setup Measurements Flow Ch1 Total Ch1 System Setup Network Type Baud Rate Parity Stop Bit Slave Address Device Name Flow Sensor 1 Type Flow Sensor 1 Calibration...

Страница 22: ...on P N Configured model number FW VERSION Loaded firmware version SERIAL NO Serial number PERSONALITY For factory diagnostic purposes only LOGIC BRD For factory diagnostic purposes only POWER BRD For...

Страница 23: ...CH1 total pulse count CH1 RATE Calculated rate of CH1 CH1 TOT Calculated total of CH1 RELAY 1 ON OFF status of relay 1 RELAY 2 ON OFF status of relay 1 D I O 1 ON OFF status of digital I O port 1 D I...

Страница 24: ...tection Passwords can be optionally configured for System Setup and Reset functions To set a password 1 Navigate to SYSTEM SETUP PASSWORD SETUP 2 Highlight SETUP MENU PASSWORD or SYSTEM RESET PASSWORD...

Страница 25: ...es a set password Deleting a Password 1 Navigate to SYSTEM SETUP PASSWORD SETUP 2 Highlight the type of password you want to delete SETUP MENU PASSWORD or SYSTEM RESET PASSWORD and press F4 clear 3 On...

Страница 26: ...1 From the Main menu highlight DISPLAY and press ENTER 2 Press the UP DOWN keys to scroll to the drop down menu for LANGUAGE CONTRAST or BRIGHTNESS and press ENTER 3 Scroll through the available optio...

Страница 27: ...al 3 Press ENTER to activate the drop down menu 4 Press the UP DOWN keys to scroll to the unit duration combination you want and press ENTER For rate measurement all options are available in time inte...

Страница 28: ...save the change 6 On the confirmation screen press ENTER to confirm the change As a conversion factor example if you enter 2 the custom unit is equivalent to 2 gallons per minute If you enter 0 5 the...

Страница 29: ...d with switch closures with a single K factor like reed switches Sine UVC Fixed v Used to connect raw frequency output devices with multiple calibration points up to 100 Pulse UVC Fixed v Used to conn...

Страница 30: ...or edit the K factor value 5 On the numeric entry screens enter the value and press ENTER to save the value then return to the previous screen NOTE N Each entry 1 100 represents each calibration data...

Страница 31: ...to SYSTEM SETUP ADVANCED SETUP SCALED OUTPUT CH1 OUTPUT MODE The Output Mode options are Option Description Output Off Sends no output from the flow computer through the output channel Pulse Output To...

Страница 32: ...configured To control On Off functions of devices such as lights buzzers pumps and fans As a totalizing point As a manual control for remote switches and buttons To set up the relay output first sele...

Страница 33: ...lease Delay Time in milliseconds ms that the relay will remain triggered after trigger condition is remedied Override ONLY ACTIVE IN MANUAL MODE Bypasses any programmed triggers to trigger relay Will...

Страница 34: ...menu highlight RESETS and press ENTER NOTE N If a password PIN was configured enter your PIN and press ENTER 2 Select the parameter to reset and press ENTER 3 On the confirmation screen press ENTER t...

Страница 35: ...tal CH1 Reset Relay 1 Total Ch 1 Resets latch on Relay 1 and resets Total CH1 Reset Relay 2 Total Ch 1 Resets latch on Relay 2 and resets Total CH1 1 Navigate to SYSTEM SETUP ADVANCED SETUP DIGITAL I...

Страница 36: ...to save the value 4 On the confirmation screen press ENTER to confirm the change Communications From the Communications menu you can set these parameters Parameter Options Network Type Inactive Modbu...

Страница 37: ...alculation For example if programmed 0 001 instead of 0 100 unit will wait for 100 pulses before decrementing one count 4 Verify connection 5 Disassemble meter check rotor replace if defective Valve d...

Страница 38: ...call your local representative or the factory to obtain a Return Material Approval Carefully repack the flow computer in the original carton or other suitable container and ship to ATTN Customer Serv...

Страница 39: ...nt and reverse polarity protected Output is multiplexed on the process out pins Resolution 0 01 Hz Uncertainty 0 01 RDG Field Configurable Digital I O Optional 6 independent channels Isolated from pow...

Страница 40: ...Z Imperial Ounces I OZ Custom Decimals 0 4 Flow Rate Digits 8 digits Units US Gallons US GAL Imperial Gallons I GAL Mega US Gallons US MGAL Mega Imperial Gallons I MGAL Liters L Mega Liters ML Cubic M...

Страница 41: ...on codes Description Function Code Subcode Read Coils 01 Read Discrete Inputs 02 Read Holding Registers 03 Read Input Registers 04 Write Single Coil 05 Write Single Register 06 Diagnostic Return Query...

Страница 42: ...DEBOUNCE K FACTOR Recordall Unscaled Pulse PULSE DEBOUNCE K FACTOR Scaled Pulse PULSE DEBOUNCE K FACTOR Turbine Blancett MAG Pickup SINE K FACTOR MAG Pickup w K Factor Scaler PULSE K FACTOR Cox RF Pic...

Страница 43: ...Criteria B IEC 61000 4 3 2006 Radiated RF Immunity Test levels 80 1000 MHz 1400 2000 MHz Performance Criteria A IEC 61000 4 4 2004 EFT Immunity Signal and Power lines Tested per specification to Perf...

Страница 44: ...dalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badge...

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