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This manual applies to the following equipment:

Bad Boy Diesel Series

Diesel Compact 6000 60˝ 28hp 3-Cylinder Diesel

Diesel 6000 60˝ 35hp 4-Cylinder Diesel

Diesel 7200 72˝ 35hp 4-Cylinder Diesel

72˝ Blade

Hi-Lift Fusion

Gator Blade

Wave Blade

038-7230-00

038-5400-00 038-7215-00

60˝ Blade

Hi-Lift Fusion

Gator Blade

Wave Blade

038-6060-00

038-6003-00 038-6015-00

Deck Belt

72˝

60˝

041-2525-00 041-0236-000

Pump Belt

041-8411-00

CATERPILLAR

CAT 28hp

Oil Filter

063-2010-00

Air Filter

CAT 28hp Inner

CAT 28hp Outer

063-2060-00 063-2050-00

CATERPILLAR

CAT 35hp

Oil Filter

063-2010-00

Air Filter

CAT 35hp Inner

CAT 28hp Outer

063-2060-00 063-2050-00

Motor Oil

10w30 (4 quarts)

Hydro Oil

20w50 (8 quarts)

COMMONLY USED ITEMS AND PART NUMBERS

PAGE 3

Содержание AOS Diesel

Страница 1: ...ZERO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Diesel AOS Compact...

Страница 2: ...n 5 page 8 Troubleshooting and FAQ Section 6 pages 8 9 Controls Section 7 page 9 Moving Inoperable Mower Section 8 page 10 Instrumentation Section 9 page 10 Mower Blade Maintenance Section 10 page 11...

Страница 3: ...7215 00 60 Blade Hi Lift Fusion Gator Blade Wave Blade 038 6060 00 038 6003 00 038 6015 00 Deck Belt 72 60 041 2525 00 041 0236 000 Pump Belt 041 8411 00 CATERPILLAR CAT 28hp Oil Filter 063 2010 00 Ai...

Страница 4: ...tion form must be completed and signed to validate your warranty As the new equipment owner you are expected to see that the form is completed and forwarded to Bad Boy Inc at time of delivery Warranty...

Страница 5: ...ye protection while mowing and servicing 2 8 Always wear ear protection such as earplugs while mowing 2 9 If you strike something with the mower turn the blades and mower off engage the parking brake...

Страница 6: ...nks age and exposure Check hoses and lines regularly Replace damaged hoses and lines 2 32 Park machine on level ground Never allow untrained personnel to service machine Understand service procedure b...

Страница 7: ...ith your Bad Boy Mower you will notice your overall mowing time will decrease Avoid operating your mower on side hills of over 5 degrees inclines of over 10 degrees and declines of over 15 degrees SEC...

Страница 8: ...1 Q How do I prevent an uneven cutting pattern and increase the quality of cut 6 1 A Check tire pressure check blade sharpness replace blades or sharpen at least once per year or when needed make sur...

Страница 9: ...or controlling engine speed Move lever forward to increase engine rpm move lever backward to decrease engine rpm 7 3 Choke Control A cable is linked to manually operate the engine choke When the lever...

Страница 10: ...Return the arms to the forward position for normal operation 8 4 Your Bad Boy Mower Weighs Diesel SERIES 1607 1935 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the wei...

Страница 11: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Страница 12: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Страница 13: ...rst 50 hours of usage and every 500 hours thereafter or once a year Pup Lightning AOS and Diesel Models Change hydro oil filters by unscrewing them from the filter head Fill new filters with 20w50 mot...

Страница 14: ...etween coils as shown Shown to the right is a typical pump belt layout for most models SECTION 3 ENGINE When servicing the fuel system on the CAT Diesel it is necessary to purge the air from the syste...

Страница 15: ...pump has a fuel in a fuel out and a vacuum line coming from the engine block Fuel flow can be checked here if the pump is suspected to be defective Remove and inspect air cleaner weekly More often in...

Страница 16: ...harness ground cable The ground is located just inside of the right side fuel tank on most models Ensure that the ground is connected clean and tight On some models this wire may be connected to the...

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Страница 18: ...t to find a castellation for the pin to fit in Never back the bearing tension off after torquing the nut this will spring the bearing cage Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil...

Страница 19: ...k belt lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat su...

Страница 20: ...wn above forward or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too l...

Страница 21: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

Страница 22: ...PARTS SECTION PAGE 22...

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Страница 38: ...35hp 4 Cylinder PAGE 38...

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Страница 40: ...23hp 3 Cylinder 28hp 3 Cylinder PAGE 40...

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Страница 50: ...35hp 4 Cylinder PAGE 50...

Страница 51: ...28hp 3 Cylinder PAGE 51...

Страница 52: ...__________________________________________________________ _________________________________________________________________________ ___________________________________________________________________...

Страница 53: ...__________________________________________________________ _________________________________________________________________________ ___________________________________________________________________...

Страница 54: ...NTY A Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Bad Boy Inc Proof of the date of purchase may be required to verify warranty coverage B W...

Страница 55: ...31...

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