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Made in China  INS-1905016B-SADDLEBROOK-ENG 09/21/20

For the most up to date assembly manual,

to register your set, or to order replacement parts please visit

www.backyarddiscovery.com

SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT

YOU NEED TO ORDER REPLACEMENT PARTS.

Model # 1905016B

SADDLEBROOK

WOODEN SWING SET

Owner's Manual & Assembly Instructions

MANUFACTURED BY:
Backyard Discovery

3305 Airport Drive
Pittsburg, KS 66762
800-856-4445

average 2 person assembly time

assembly time may vary based on skill level

WARNING

: FOR DOMESTIC USE ONLY.

WARNING

NOT SUITABLE FOR

CHILDREN UNDER 36

MONTHS. SMALL PARTS.

Содержание 1905016B

Страница 1: ...FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 1905016B SADDLEBROOK WOODEN SWING SET Owner s Manual Assembly Instructions MANUFACTURED BY Backyard Discovery 3305 Airp...

Страница 2: ...for more info Installation services are only available to U S customers With Go Con gure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recre...

Страница 3: ...pieces by first separating and identifying all parts Make sure to check packing material for small parts that may have fallen out during shipment Structures are not intended for public use The Compan...

Страница 4: ...t not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or an...

Страница 5: ...and ropes and should not loop them over the top support bar this could reduce the strength of the chain or rope DO NOT let children push empty seats The seat could hit them and cause serious injury I...

Страница 6: ...ed as shock absorbing materials after assembly If used properly these materials can absorb some of the impact of a child s fall All surface material should extend a minimum of 6ft 1 8m feet in all dir...

Страница 7: ...asphalt X3 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill materials like rubber tiles or poured in place surfaces X3 1 4 1...

Страница 8: ...Additional Maintenance Check the swing beam and hardware every two weeks due to wood expansion and contraction It is particularly important that this procedure be followed at the beginning of each se...

Страница 9: ...will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fa...

Страница 10: ...posite from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed T NUT LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies t...

Страница 11: ...e Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any p...

Страница 12: ...the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps may include important information not shown in the...

Страница 13: ...c Drill Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver 1 8 3 16 7 16 3 8 Drill Bits Tools Required for Installation These...

Страница 14: ...1 E7 FORT LEG W4L15015 1 3 8 x 3 3 8 x 46 36 x 86 x 1168 1 E8 REAR LOWER RIGHT FORT LEG W4L06380 1 3 8 x3 3 8 x42 7 8 36x86x1090 1 E9 UPPER ANGLE BRACE BOARD W4L06301 1 3 8 x3 3 8 x34 1 8 36x86x866 2...

Страница 15: ...24 1 2 16 x 86 x 622 2 M3 GROUND BOARD W4L04794 5 8 x3 3 8 x23 1 4 16x86x590 2 M77 SLIDE BRACE W4L04711 5 8 x3 3 8 x14 1 4 16x86x362 1 M78 CENTER SLIDE BRACE W4L04712 5 8 x3 3 8 x14 1 4 16x86x362 2 N...

Страница 16: ...8 24x112x1160 2 SB1 SWING BEAM W4L06298 5 1 4 x2 x46 134x50x1168 1 W2 SWING BEAM SUPPORT W4L06300 2 x3 3 8 x46 50x86x1168 1 W1 SWINGBEAM SUPPORT W4L15010 2 x3 3 8 x42 3 8 50x86x1075 1 1 E1 FRONT UPPER...

Страница 17: ...6 22 BOLT WH 5 16x4 1 2 H100021 1 NUT BARREL WH 5 16x7 8 H100005 52 NUT BARREL WH 5 16x1 1 2 H100006 4 NUT BARREL WH 5 16x1 3 4 H100007 2 LAG SCREW WH 5 16x2 H100027 9 BOLT HEX 5 16x2 3 4 H100047 4 BO...

Страница 18: ...NUT 5 16 H100074 37 9 1 2 SWING HANGER QUICK LINK H100099 6 WASHER LOCK EXT 8x19 H100030 64 WASHER LOCK EXT 12x19 H100031 40 WASHER SAFETY 17x30 H100103 4 WASHER FLAT 8x27 H100105 15 WASHER LOCK INT 8...

Страница 19: ...EFT A4M00511 1 SWING BEAM EXT BRACKET BLUE RIGHT A4M00512 1 SWING BEAM SINGLE CLAMP BLUE A4M01000 2 MOLDED SWING SEAT BLUE BLUE 461c c A6P00329 2 A REVISION TAG A100314 1 BLUE HC ROCK 1 A6P00041 2 BLU...

Страница 20: ...AIL BO TTOM LEFT A6P00177 1 SLIDE RAIL BOTTOM RIG HT A6P00179 1 SLIDE RAIL TO P RIGHT A6P00178 1 SLIDE BED 8 BLUE A6P00358 1 METAL TRAPEZE BLUE A4M00697 1 TARP 4x580x1736 A6P00328 1 GROUND STAKE REBAR...

Страница 21: ...OINT BRACKET BLUE 1 PLC NUT BARREL WH 1 4x7 8 4 PLCS BOLT WH 1 4x1 1 2 4 PLCS BOLT WH 1 4x1 1 2 H100143 4 NUT BARREL WH 1 4x7 8 H100140 4 SB2 SB1 BOLT WH 5 16x 4 1 4 2 PLCS WASHER LOCK EXT 12x19 2 PLC...

Страница 22: ...x19 2 PLCS WASHER LOCK EXT 12x19 2 PLCS NUT BARREL WH 5 16x7 8 2 PLCS Q1 Q1 Q1 SWING BEAM GROUND BOARD W4L07242 1 x4 3 8 x45 5 8 24x112x1160 2 WASHER LOCK EXT 12x19 H100031 2 WASHER LOCK EXT 8x19 H100...

Страница 23: ...C W2 E9 E10 E10 E9 E9 UPPER ANGLE BRACE BOARD W4L07239 1 3 8 x3 3 8 x34 1 8 36x86x866 2 E10 LOWER ANGLE BRACE BOARD W4L07241 1 3 8 x3 3 8 x46 36x86x1168 2 W2 SWING BEAM SUPPORT W4L07238 2 x3 3 8 x46 5...

Страница 24: ...2 PLCS BOLT WH 5 16x2 4 PLCS WASHER LOCK EXT 12x19 8 PLCS NUT BARREL WH 5 16x7 8 8 PLCS G1 END SUPPORT W4L06302 1 x5 1 4 x42 7 8 24x134x1090 1 METAL L BRACKET BLUE A4M00938 2 BOLT WH 5 16x3 H100016 2...

Страница 25: ...2 PLCS SWING BEAM SINGLE CLAMP BLUE A4M01000 2 9 1 2 SWING HANGER QUICK LINK H100099 6 BOLT HEX 5 16x2 3 4 H100047 2 WASHER SAFETY 17x30 H100103 4 NUT LOCK 5 16 H100110 8 WASHER FLAT 8x27 H100105 10 L...

Страница 26: ...LEFT 2 PLCS SWING BEAM EXT BRACKET BLUE RIGHT 2 PLCS THESE 2 BOLTS ARE REQUIRED FOR IMPROVED STRUCTURAL STRENGTH OF W2 SUPPORT AND MUST BE INSTALLED SWING BEAM EXT BRACKET BLUE LEFT A4M00511 1 SWING...

Страница 27: ...SWING BEAM ASSEMBLY STEP 7 BOLT WH 5 16x1 3 4 2 PLCS NUT BARREL WH 5 16x7 8 2 PLCS NUT BARREL WH 5 16x7 8 H100005 3 BOLT WH 5 16x1 3 4 H100011 3 INSERT 27...

Страница 28: ...BE SURE TO PLACE SLIDE BRACE UP 1 2 FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN USE A 3 8 DRILL BIT TO DRILL HOLE PATTERN M77 SLIDE BRACE W4L04711 5 8 x3 3 8 x14 1 4 16x86x362 BOLT WH 5...

Страница 29: ...176 1 SLIDE RAIL BOTTOM RIGHT A6P00179 1 SLIDE RAIL BOTTOM LEFT A6P00177 1 SLIDE RAIL TOP RIGHT A6P00178 1 USING A 1 8 DRILL BIT PILOT DRILL ALL SCREW DIMPLES ALONG THE BOTTOM AND END EDGE OF THE SLID...

Страница 30: ...INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL FIG 1 HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN...

Страница 31: ...D SUPPORT BOARDS ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET SECURE USING 2 1 2 SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN REPEAT PROCESS FOR OPPOSITE SLIDE RAIL SCREW PFH 8x2 1 2 24 SCRE...

Страница 32: ...06277 1 3 8 x3 3 8 x42 7 8 36x86x1090 1 TOP BOTTOM T NUT 5 16 4 FRONT LEFT UPRIGHT ASSEMBLY METAL DECK BRACE 380 C C BLUE A4M00999 1 E1 E2 BOLT WH 5 16x3 2 PLCS WASHER LOCK EXT 12x19 2 PLCS T NUT 5 16...

Страница 33: ...1 3 8 x3 3 8 x42 7 8 36x86x1090 1 T NUT 5 16 4 FRONT RIGHT UPRIGHT ASSEMBLY METAL DECK BRACE 380 C C BLUE A4M00999 1 E3 E4 METAL DECK BRACE 380 C C BLUE 1 PLC NUT BARREL WH 5 16x7 8 2 PLCS WASHER LOC...

Страница 34: ...REAR LOWER LEFT FORT LEG W4L06382 1 3 8 x3 3 8 x42 7 8 36x86x1090 1 METAL DECK BRACE 380 C C BLUE A4M00999 1 METAL DECK BRACE 380 C C BLUE 1 PLC WASHER LOCK EXT 12x19 2 PLC NUT BARREL WH 5 16x7 8 2 P...

Страница 35: ...x 86 x 1168 1 E8 REAR LOWER RIGHT FORT LEG W4L06380 1 3 8 x3 3 8 x42 7 8 36x86x1090 1 METAL DECK BRACE 380 C C BLUE A4M00999 1 T NUT 5 16 4 PLCS METAL DECK BRACE 380 C C BLUE 1 PLC E8 E7 WASHER LOCK...

Страница 36: ...16x7 8 2 WASHER LOCK EXT 8x19 2 WASHER LOCK EXT 12x19 2 BOLT WH 5 16x1 2 2 H1 UNIVERSAL GROUND BOARD W4L06276 1 x3 3 8 x42 24x86x1066 2 H1 H1 NUT BARREL WH 5 16x7 8 2 PLCS WASHER LOCK EXT 12x19 2 PLCS...

Страница 37: ...NUT BARREL WH 5 16x7 8 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 2 2 PLCS BOLT WH 5 16x1 2 2 NUT BARREL WH 5 16x7 8 2 BOLT WH 5 16x4 1 4 8 PLCS WASHER LOCK EXT 8x19 8 PLCS H2 FLOOR RAIL W4L121...

Страница 38: ...DE GROUND BOARD ASSEMBLY WASHER LOCK EXT 8x19 2 H1 UNIVERSAL GROUND BOARD W4L06276 1 x3 3 8 x42 24x86x1066 2 T NUT 5 16 2 BOLT WH 5 16x1 2 H1 H1 BOLT WH 5 16x1 2 PLCS WASHER LOCK EXT 8x19 2 PLCS T NUT...

Страница 39: ...H3 FLOOR RAIL W4L12104 1 x3 3 8 x46 24x86x1168 1 H3 T NUT 5 16 6 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x4 1 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x4 1 4 4 PLCS NUT BARREL WH 5 16x7 8...

Страница 40: ...P 9 M3 GROUND BOARD W4L04794 5 8 x3 3 8 x23 1 4 16x86x590 2 SCREW PFH 8x1 1 2 8 M3 M3 SCREW PFH 8x1 1 2 8 PLCS NOTE ALIGN PILOT HOLES IN M3 GROUND BOARDS WITH PILOT HOLES IN UPRIGHTS INSTALL AS SHOWN...

Страница 41: ...BOLT WH 5 16x4 1 4 2 WASHER LOCK EXT 8x19 2 STEP 10 W1 SWINGBEAM SUPPORT W4L15010 2 x3 3 8 x42 3 8 50x86x1075 1 BOLT WH 5 16x4 1 4 2 PLCS NOTE PROFILE DIRECTION WASHER LOCK EXT 8x19 2 PLCS W1 41...

Страница 42: ...N6 FLOOR BOARD W4L06286 5 8 x2 x16 1 2 16x50x418 1 M2 FLOOR BOARD W4L06287 5 8 x3 3 8 x16 3 8 16x86x416 2 2 FP1 FLOOR PANEL W2A01901 1 1 4 x19 7 8 x16 7 8 32x504x430 STEP 11 M2 FP1 N6 FP1 M2 SCREW PF...

Страница 43: ...ADDER RUNG W4L06283 1 3 8 x1 3 8 x23 1 4 36x36x590 3 STEP 12 SCREW PFH 8x2 1 2 12 SCREW PFH 8x2 1 2 12 PLCS NOTE ALIGN PILOT HOLES IN P1 LADDER RUNGS WITH PILOT HOLES IN UPRIGHTS INSTALL AS SHOWN P1 P...

Страница 44: ...T NUT 1 4 8 WASHER LOCK INT 8x15 8 BOLT PTH 1 4x3 4 8 BLUE HC ROCK 1 A6P00041 2 K2 T NUT 1 4 8 PLCS BOLT PTH 1 4x3 4 8 PLCS WASHER LOCK INT 8x15 8 PLCS BLUE HC ROCK 1 SEE BELOW SCREW PFH 8x1 1 2 20 P...

Страница 45: ...WASHER LOCK EXT 8x19 2 PLCS WASHER LOCK EXT 12x19 4 PLCS WASHER LOCK EXT 8x19 8 PLCS BOLT WH 5 16x4 8 PLCS L1 L1 H4 4 PLCS LAG SCREW WH 5 16x2 2 PLCS WASHER LOCK EXT 6x15 4 PLCS LAG SCREW WH 1 4x2 4 P...

Страница 46: ...622 2 P2 TARP SUPPORT W4L15017 1 3 8 x1 3 8 x20 1 4 36x36x514 1 F1 N3 M4 M4 SCREW PFH 8x2 1 2 2 PLCS T NUT 5 16 2 PLCS BOLT WH 5 16x2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS P2 P2 T NUT 1 4 2 PLCS BOLT WH...

Страница 47: ...SCREW PWH 8x5 8 9 TARP 4x580x1736 A6P00328 1 STEP 16 TARP 4x580x1736 1 PLC SCREW PWH 8x5 8 3 PLC SCREW PWH 8x5 8 6 PLCS 3 LEFT 3 RIGHT ADJUST OVERLAP SO TARP IS TIGHT 1 60 SPACING 47...

Страница 48: ...5 16x2 6 WASHER LOCK EXT 8x19 6 N1 WALL RAIL W4L06288 5 8 x2 3 8 x39 7 8 16x60x1012 1 N2 WALL RAIL W4L06289 5 8 x2 3 8 x29 5 8 16x60x754 1 STEP 17 N2 N1 LAG SCREW WH 5 16x2 6 PLCS WASHER LOCK EXT 8x1...

Страница 49: ...N4 WALL BOARD W4L06296 5 8 x2 3 8 x14 5 8 16x60x372 4 N5 WALL BOARD W4L06297 5 8 x2 3 8 x14 5 8 16x60x372 2 STEP 18 SCREW PFH 8x1 1 8 12 N5 N4 N4 N4 N4 N5 SCREW PFH 8x1 1 8 12 PLCS 1 5 8 6 SPCS 49...

Страница 50: ...4x60x802 2 STEP 19 SAFETY SWING RAIL ASSEMBLY T NUT 5 16 1 SCREW PFH 8x1 1 2 2 M5 BOARD W4L11800 5 8 x3 3 8 x24 1 8 16x86x612 1 INSTALL T NUT FIRST BOLT WH 5 16x1 1 T NUT 5 16 1 PLC BOLT WH 5 16x1 1 P...

Страница 51: ...SAFETY SWING RAIL ASSEMBLY 1 SAFETY SWING RAIL ASSEMBLY SCREW PFH 8x2 1 2 4 STEP 20 SCREW PFH 8x1 1 2 2 SCREW PFH 8x1 1 2 2 PLCS SCREW PFH 8x2 1 2 4 PLCS 51...

Страница 52: ...TAG A100314 1 A REVISION TAG 1 PLC SCREW PWH 8x5 8 2 PLCS HAND GRIP BLUE PLASTIC 2 PLCS WASHER LOCK EXT 6x15 4 PLCS BOLT WH 1 4x1 3 4 4 PLCS EA HAND GRIP BLUE PLASTIC A6P00314 2 BOLT WH 1 4x1 3 4 4 W...

Страница 53: ...1 SWING BEAM ASSEMBLY STEP 22 NUT LOCK 5 16 2 BOLT HEX 5 16x2 3 4 2 WASHER FLAT 8x27 4 WASHER FLAT 8x27 4 PLCS BOLT HEX 5 16x2 3 4 2 PLCS NUT LOCK 5 16 2 PLCS TIGHTEN NOW 53...

Страница 54: ...T THE BOTTOM OF THE SWING SEAT WHEN SITTING ON IT IS LOCATED NO LOWER THAN 35 cm 13 7 8 INCHES FROM THE GROUND MOLDED SWING SEAT BLUE BLUE 461c c A6P00329 2 STEP 23 MOLDED SWING SEAT with ROPE 2 PLCS...

Страница 55: ...STEP 24 METAL TRAPEZE BLUE A4M00697 1 METAL TRAPEZE BLUE 1 PLC TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK 55...

Страница 56: ...T NUT 5 16 2 1 SPEEDY SLIDE B L 4 PCS NARROW DRILLING PATTERN CENTER SLIDE AND ALIGN TO DIMENSION DRILL 7 16 11mm HOLES AND INSTALL HARDWARE 2 5 8 in 67 mm 3 3 8 in 86 mm 1 in 26 mm T NUT 5 16 2 PLCS...

Страница 57: ...STAKE GROUND STAKE GROUND STAKE GROUND STAKE GROUND STAKE GROUND STAKE REBAR A4M00527 6 NUT BARREL WH 5 16x7 8 6 WASHER LOCK EXT 12x19 6 BOLT WH 5 16x1 2 6 GROUND STAKE REBAR BOLT WH 5 16x1 2 4 PLCS N...

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