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13

Chapter 6.  MAINTENANCE AND INSPECTION

 

Check points for maintenance

The table below shows check points for  maintenance of the limit switch. Because 
the service life of this switch is five years, in general the switch should be replaced 
every five years. However, the service life varies depending on the application 
environment.

 

Equipment required for inspection

• 

Screwdriver

• 

Insulation resistance tester

• 

Adjustable wrench 

• 

Continuity tester

• 

Hex wrench (Allen wrench)

#

Area

Items

Inspection Method

Corrective Action

Frequency

1 Roller 

plunger

• 

Damage to the plunger

• 

Roller rotation

• 

Use visual and other means 
to check for damage to the 
plunger, poor roller rota-
tion, etc.

• 

Replace the limit switch.

Basically every 
6 months, but 
whenever 
there is an 
opportunity 

2 Head

• 

Loose head mounting 
screws

• 

External damage

• 

Check visually, etc., for 
loose head mounting 
screws.

• 

Check for damage to the 
head.

• 

Tighten mounting screws if 
they are loose. (See chap. 3 
(P. 7) for tightening torque.)

• 

In other cases, replace the limit 
switch.

3 Cover

• 

Loose cover mounting 
screws

• 

External damage

• 

Check visually, etc., for 
loose cover mounting 
screws.

• 

Check for damage to the 
cover.

• 

Tighten mounting screws if 
they are loose. (See chap. 4 
(P. 9) for tightening torque.)

• 

In other cases, replace the limit 
switch.

4 Housing

• 

External damage

• 

Visually check for damage.

• 

Replace the limit switch.

Every 2 years

5 Internal 

switch

• 

Electrical continuity

• 

Check the electric continu-
ity of all terminals using a 
continuity tester.

Basically every 
6 months, but 
whenever 
there is an 
opportunity

• 

Isolation

• 

Check all terminals using 
an insulation resistance 
tester.

• 

Loose screws

• 

Corrosion

• 

Check for loose terminal 
screws, damage, rust, etc.

• 

Tighten terminal screws if they 
are loose. (See chap. 4 (P. 9) 
for tightening torque.)

6 Operation 

check

• 

Operation check

• 

Check the overtravel.

• 

Readjust the overtravel.

• 

Check by hand that the 
plunger and roller move 
smoothly.

• 

Replace the limit switch.

7 Nipple and 

sealing fitting

• 

Loose nipple or sealing 
fitting

• 

Check nipple and sealing 
fitting for looseness.

• 

Tighten nipple and/or sealing 
fitting.

8 Packing-type 

cable gland

• 

Loose cable gland

• 

Check for cable gland 
looseness.

• 

Loose cable

• 

Check for cable looseness.

9 Packing-type 

connector

• 

Loose connector

• 

Check for connector 
looseness.

• 

Loose cable

• 

Check for cable looseness.

Note: The internal parts of this limit switch cannot be replaced. Replace the entire limit switch.

Содержание 5LX7 A1 Series

Страница 1: ...al should be read by those who design and maintain equipment that uses this product Be sure to keep this manual nearby for handy reference User s Manual for Gas Vapor Explosion Proof Increased Safety...

Страница 2: ...anual are subject to change without notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you should find an error or omission please contact t...

Страница 3: ...or physical damage to the product In describing the product this manual uses the icons and conventions listed below Use caution when handling the product The indicated action is prohibited Be sure to...

Страница 4: ...al conditions for the safe use of this limit switch in hazardous atmospheres are de scribed in the product specification sheet Use this limit switch within the allowable ranges for each characteristic...

Страница 5: ...mit switch 2 Model selection table 2 Chapter 3 INSTALLATION AND ADJUSTMENT 4 Installation 5 How to change the head orientation 7 Chapter 4 WIRING 8 Chapter 5 ADJUSTMENT 11 Points to check before begin...

Страница 6: ...Memo...

Страница 7: ...standard type 10 to 100 C H type 40 to 60 C L type 10 to 60 C if stored using protective plug s 8 Storage humidity range 98 RH max if stored using protective plug s 9 Protective structure IP54 IP67 1...

Страница 8: ...0 1 _ _ _ _ Basic model No Conduit Contact material Environment Material Specifications 5LX7001 Actuator type roller plunger J G1 2 straight thread increased safety conduit type A1 G1 2 straight thre...

Страница 9: ...Ltd Sealing fitting Nipple Limit Switch Increased safety packing type EXPC 16B series packing type cable gland made by Shimada Electric Co Ltd Explosion proof packing type cable grand Limit Switch Inc...

Страница 10: ...mosphere containing gases that can adversely affect the contacts and or other materials H2S SOx etc Exposure to such gases can cause contact failure Do not allow the limit switch seal to come into con...

Страница 11: ...et AD17024E Packing type cable gland for 5LX7 _ _ _ A1 _ _ _ increased safety packing type limit switch Choose a packing type cable gland from the EXPC 16B series made by Shimada Electric Co Ltd makin...

Страница 12: ...ccur Dog OK Dog About the actuating object The roughness and hardness of the object s surface significantly affects the operat ing life of the switch The following specifications are recommended Rough...

Страница 13: ...nged or the head is removed the diaphragm seal may come loose Plunger Diaphragm seal Procedure 1 Remove the head mounting screws 2 Change the direction of the head and reattach it 3 Tighten the head m...

Страница 14: ...reads and secure with a lock nut If waterproofing is required apply sealant to the screw threads For explosion proofing be sure to use a sealing fitting to connect the conduit to the switch and apply...

Страница 15: ...e same for both single wire and two ply or more stranded wires Attaching the cover Be sure to attach the cover after wiring is complete Tighten the four cover mounting screws evenly in a diagonal patt...

Страница 16: ...ing a packing type cable gland for 5LX7 _ _ _ A1 _ _ _ increased safety packing type limit switch AD specifications sheet AD18142E Mounting a packing type connector for 5LX7 _ _ _ R _ _ _ increased sa...

Страница 17: ...or flexible piping Adjustment 1 To adjust the operating position of the limit switch change the position of the actuating object or of the limit switch 2 To ensure reliable operation set overtravel O...

Страница 18: ...g the limit switch firmly tighten the cover and conduit Insufficient tightening because of corrosion etc not only results in the loss of sealing and insulating performance but also nullifies the switc...

Страница 19: ...er mounting screws Check for damage to the cover Tighten mounting screws if they are loose See chap 4 P 9 for tightening torque In other cases replace the limit switch 4 Housing External damage Visual...

Страница 20: ...itch specifications see the specifications sheet The relevant specifications sheet numbers are shown below To acquire them contact the azbil Group Model No Specifications sheet No 5LX700_ _ _ _ _ AD18...

Страница 21: ...360E Printed Edn Revised pages Description Jan 2013 1 July 2013 2 Overall revision 2nd ed 3th Jp ed Mar 2017 3 End of the manual Overall revision 3rd ed 4th Jp ed Terms and Conditions were changed to...

Страница 22: ...documents provided by Azbil Corporation are for your reference purpose only and you are required to check the functions and safety of your Equipment prior to your use 3 Measures to be taken to secure...

Страница 23: ...struments sensors such as pressure flow level sensors regulating valves etc will reach the end of their life due to aged deterioration of parts For those parts that will reach the end of their life du...

Страница 24: ...09 Specifications are subject to change without notice 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com 1st edition Jan 2013 V 3rd edition Mar 2017 F...

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