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SERVICE MANUAL 

3KVA-110V/120V 

 

V201608A 

Table of contents 

1. General information

 .............................................................................................................................................. 3 

1.1 Getting start

 ................................................................................................................................................. 3 

1.2 Basic topology introduction

 ....................................................................................................................... 3 

1.3 Inverter family

.............................................................................................................................................. 4 

1.4 Overview the inverter

 ................................................................................................................................. 4 

1.5 PCB overview

.............................................................................................................................................. 5 

2. Troubleshooting

 .................................................................................................................................................... 7 

2.1 How to do

 ..................................................................................................................................................... 7 

2.2 Check the fault information

 ....................................................................................................................... 7 

2.3 Fault condition

 ............................................................................................................................................. 7 

2.4 Test step

 ....................................................................................................................................................... 8 

3. Checking and measuring guide

 .......................................................................................................................... 9 

3.1 Check the battery side components

 ........................................................................................................ 9 

3.2 Check the bus side components

 ............................................................................................................ 16 

3.3 Check the buck circuit

 .............................................................................................................................. 18 

3.4 Check the INV full bridge

 ........................................................................................................................ 20 

3.5 Check the PWM SCC board

 ................................................................................................................... 22 

3.6 Check the MPPT SCC board

 .................................................................................................................. 23 

4. Disassembling guide

 .......................................................................................................................................... 24 

4.1 Open the case

 ........................................................................................................................................... 24 

4.2 Remove the control board

 ....................................................................................................................... 25 

4.3 Remove the fans.

 ..................................................................................................................................... 26 

4.4 Remove the MPPT board.

 ....................................................................................................................... 28 

4.5 Remove the main board.

 ......................................................................................................................... 29 

5. Cables connection

 .............................................................................................................................................. 31 

 

All manuals and user guides at all-guides.com

Содержание 3KVA-110V

Страница 1: ...dition 7 2 4 Test step 8 3 Checking and measuring guide 9 3 1 Check the battery side components 9 3 2 Check the bus side components 16 3 3 Check the buck circuit 18 3 4 Check the INV full bridge 20 3...

Страница 2: ...ill teach you how to check or repair the inverter by measuring the critical components Assembling guide This part teaches you how to take the board outside and fix the new one Cables connection This p...

Страница 3: ...se match the real model name of your inverter to the model name in the table by comparing the typical characteristics Model name Power rating Solar charger type Solar charger number Off grid Hybrid In...

Страница 4: ...wer supply Grid connection To MPPT board Solar connection ISO TX ISO TX Load connection Battery connection Main board PWM Control board terminal Power supply BUS soft start power supply Grid connectio...

Страница 5: ...SERVICE MANUAL 3KVA 110V 120V 6 V201608A Control board CPU To LCD To LED To Parallel To Comm To SCC MPPT SCC board Solar connection Battery connction All manuals and user guides at all guides com...

Страница 6: ...connect the utility and battery with the inverter Without press any buttons the LCD will light up And wait for the utility connecting to battery If the connection is failed please record the fault co...

Страница 7: ...t Description Battery couldn t be detected Possible reason Wire connection or fuse was burnt How to check 1 Check the wire connection the priority of the battery cable 2 Check the main board by follow...

Страница 8: ...uring guide 3 1 Check the battery side components Fuse and capacitors F3 Parts Attribute Reference values Failure status F3 Resistor 0 ohm Open C18 C13 C8 If the capacitors explode as below they need...

Страница 9: ...ote1 When you use the multimeter to measure the resistor of the transistor because of the capacitor in the circuit it will cause the changing of the values when you measure the DS and GD So we recomme...

Страница 10: ...es of power devices The reference of the resistors list as below R41 R59 R70 R76 R80 R78 R75 R42 R52 R62 R81 R64 R93 R92 R87 R53 Use multimeter to measure each resistor find the burnt resistors and re...

Страница 11: ...00012 00G TR 2A 50V NPN TO 92 The Q15and Q16 are 11 300005 00G TR 2A 50V PNP TO 92NL Parts Attribute Reference values Failure status Q46 Q48 Q41 Q43 Resistor BE 420k BC 420k CE 30k Short or explosion...

Страница 12: ...00011 00G TR 2A 50V NPN SOT 89 The Q50and Q53 are 11 400010 00G TR 3A 50V PNP SOT 89 Parts Attribute Reference values Failure status Q54 Q56 Q51 Q52 Resistor BE 12k BC 260k CE OL Short or explosion Di...

Страница 13: ...08A The Q60 and Q61 are 11 420007 00G MOSFET 5 8A 30V SOT 23 Parts Attribute Reference values Failure status Q60 Q61 Resistor GS 5 637k GD 12k DS 35k Short or explosion Diode SD 0 184V DS 1 2V All man...

Страница 14: ...te Reference values Failure status U9 Resistor PIN13 TO PIN12 22k PIN11 TO PIN12 432k PIN14 TO PIN12 432k Short or explosion Note If you are not sure about these components we recommend you replacing...

Страница 15: ...ote1 When you use the multimeter to measure the resistor of the transistor because of the capacitor in the circuit it will cause the changing of the values when you measure the CE and GE So we recomme...

Страница 16: ...arts Attribute Reference values Failure status R91 R102 R96 R101 Resistor 22 ohm Open or other values R90 R99 R94 R97 Resistor 0 ohm D32 D35 D33 D342 Resistor to 240k to OL Short or explosion Diode to...

Страница 17: ...s BUCK MOSFET and Diode Q32 D13 Parts Attribute Reference values Failure status Q32 Resistor GS or GE 23 5k GD or GC 273k DS or CE 800k Short or explosion Diode SD or CE 0 44V DS or EC OL D13 Resistor...

Страница 18: ...Reference values Failure status R125 Resistor 47 ohm Open or other values R124 Resistor 10 ohm D38 Resistor to 240k to OL Short or explosion Diode to 0 6V to OL Note When test the diode please remove...

Страница 19: ...vices INV IGBT QA1 QC1 QB2 QD2 Parts Attribute Reference values Failure status QA1 QC1 QB2 QD2 Resistor GE 23k GC 235k CE 900k Short or explosion Diode EC 0 4V CE OL Note1 If one or more of them were...

Страница 20: ...ute Reference values Failure status R48 R144 R140 R137 R139 R145 R150 R152 Resistor 47 ohm Open or other values D5 D6 D12 D161 Resistor to 240k to OL Short or explosion Diode to 0 6V to OL Optocoupler...

Страница 21: ...U2 U3 U4 U12 Resistor PIN8 TO PIN5 2k PIN7 TO PIN5 2k Short or explosion 3 5 Check the PWM SCC board Parts Attribute Reference values Failure status Q63 Q68 Q73 Q7 Q31 Resistor GS 433 4k GD 705 0k DS...

Страница 22: ...erence values Failure status Q2 Q3 Q4 Q10 Q11 Q13 Resistor GS 4 964k GD 37 2k DS 260 0k Short or explosion Diode SD 0 45V DS OL D8 D49 D48 D47 D24 D4 Resistor to 1 07k to 1 Meg Short or explosion Diod...

Страница 23: ...SERVICE MANUAL 3KVA 110V 120V 24 V201608A 4 Disassembling guide 4 1 Open the case Remove screws on the top cover All manuals and user guides at all guides com...

Страница 24: ...5 V201608A Open the top cover carefully for there are two cables connected with LCD display 4 2 Remove the control board Remove the cables on the control board Remove the fixing screws All manuals and...

Страница 25: ...you put the new control board on the main board please make sure that the connection is correct and tighten Don t forget to put the screws and cables back 4 3 Remove the fans Remove the fan paper fir...

Страница 26: ...V 27 V201608A Take the plastic screws out And then you can take the fan paper off Remove the screws of the fans Remove the fans cables And then you can take the fans out of the case All manuals and us...

Страница 27: ...20V 28 V201608A 4 4 Remove the MPPT board Note For PWM model this step is not available Remove the power cables on the main board Remove the signal cables away from the main board All manuals and user...

Страница 28: ...the main board Note Before replace the main board please follow 4 2 4 4 remove the control board MPPT board and fans first Remove the power cables of AC output and input Brown cable is line blue cable...

Страница 29: ...MANUAL 3KVA 110V 120V 30 V201608A Remove the screws on the main board And then you can take the main board out Note There are nine screws to fix the main board All manuals and user guides at all guid...

Страница 30: ...8 XXG CN12 CN14 CN15 CN1 MPPT 16 500689 XXG LED FAN FAN Panel board 16 500238 XXG Control board 16 500757 XXG PAR board 16 500243 XXG Switch CN3 CN4 CN5 CN1 CN4 CN1 CN3 CN16 CN5 CN2 CN8 CN4 COMM board...

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