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T1689 Technical Manual Rev 07

Drive (CDM) Design

MV3000 Air Cooled DELTA

Introduction

Page 73

DRIVE (CDM) DESIGN

WARNING

•

Ensure that access to rotating arts of fans is prevented.

•

Air used to cool the product is unfiltered. Air ejected from the product may contain foreign particles. Air

outlets should be arranged to deflect the air away from the eyes.

•

The combined audible noise emitted by fans in an installation can be greater than 70 dB(A), dependent on

the air flow path.

Measure the audible noise in the installation.

When the audible noise level exceeds 70 dB(A), appropriate warning notices should be displayed.

3.1

INTRODUCTION

This section is aimed primarily at the designer of the ‘Complete Drive Module’ (CDM). The design requires

detailed Engineering knowledge and circuit design experience. The data given here cannot replace that

knowledge, but is intended to give additional information for particular requirements for the MV3000 DELTA

products.
Design data for other parts of the Power drive system can be found in Section 4: PDS Design.
If the drive (CDM) has been supplied as a complete item of cubicalised equipment, then this chapter can be

ignored.

Содержание MV3000 DELTA

Страница 1: ...T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA...

Страница 2: ...l power flow between the d c link and the motor or generator MVM Mains Voltage Monitor Network Bridge The network bridge controls the power flow from the mains supply into the d c link In the case of...

Страница 3: ...dditional means must be used to prevent danger to persons Product approvals and certifications will be invalidated if the product is transported used or stored outside its ratings or if the instructio...

Страница 4: ...DELTA Rectifier Bridge Module 721A 480 V a c GDR721 4601 DELTA Rectifier Bridge Module 721A 690 V a c GDR872 4401 DELTA Rectifier Bridge Module 872A 480 V a c GDR872 4601 DELTA Rectifier Bridge Modul...

Страница 5: ...ACTORS 31V5400 10 31V5500 10 50Z0126 01 DELTA CONTROL COMPONENTS MVC3001 400x MV3000e Controller MVC3002 4001 User I O Termination Panel MVC3003 40xx Switched Mode Power Supply MVC3006 4003 Mains Volt...

Страница 6: ...MVD TS 4011 DELTA Mounting Kit 800D x 600W MVD TS 4012 DELTA Mounting Kit 800D x 800W MVD TS 4013 DELTA Mounting Kit 800D x 1000W MVD TS 4014 DELTA Mounting Kit 800D x 1200W MVD TS 4015 DELTA Mountin...

Страница 7: ...Frequency 22 2 2 3 Temperature Humidity 22 2 2 4 Ingress Protection 23 2 2 5 Vibration 23 2 2 6 Inclination 24 2 3 DRIVE PERFORMANCE WITH MV3000E CONTROLLER 24 2 4 MV3000E CONTROLLER 25 2 4 1 Electric...

Страница 8: ...69 2 15 1 Screened Ribbon Cables 69 2 15 2 Ribbon Cable Clamps 69 2 15 3 Keypad Mounting Kit 70 2 16 INSTALLATION ACCESSORIES MECHANICAL 70 2 16 1 DELTA Module Mounting Frames 70 2 16 2 Variations 70...

Страница 9: ...ing Frames 101 4 PDS DESIGN 103 4 1 SUITABILITY OF MOTORS 103 4 2 SUITABILITY OF MOTOR CABLES 103 4 3 ENCODERS ENCODER CABLES 104 4 3 1 Encoder Selection 104 4 3 2 Encoder Resolution 104 4 3 3 Encoder...

Страница 10: ...ing Shrouds 123 5 14 FITTING EARTH BONDING PLATES 124 5 15 CONNECTIONS TO THE A C SHARING REACTORS 125 5 16 CONNECTIONS TO FLOOR MOUNTED REACTORS 125 5 17 SWITCH MODE POWER SUPPLY 125 5 18 CONTROL CON...

Страница 11: ...tine 140 8 4 REMOVAL OF MODULES FOR SERVICE OR REPAIR 141 8 4 1 Preliminary Checks 141 8 4 2 Removal Of The Controller 141 8 4 3 Removal Of The I O Termination Panel 142 8 4 4 Removal Of The MVM Modul...

Страница 12: ...ir Ducting 172 10 6 7 Lower Guide Plate 31V5800 10 172 11 APPENDIX B ELECTRICAL CONNECTION DIAGRAMS 173 11 1 SCOPE 173 11 2 RECTIFIER BRIDGE CONTROL CONNECTIONS 173 11 2 1 MVR1600 Rectifier Bridge 173...

Страница 13: ...od and dimensions DELTA rectifier and transistor modules can be connected in parallel to provide a wide range of power levels Modular construction makes maintenance and repair work simple and enables...

Страница 14: ...Mb s T1915 MVS3000 4001 Drive Data Manager TM keypad T1916 MVS3001 4001 Keypad mounting kit T1930 MVC3006 4003 Mains Voltage Monitor MVM T1968 MVS3011 4001 MV3000e 2nd CAN Port CAN Port DeviceNet T197...

Страница 15: ...ection 4 Power Drive System PDS Design Motor requirements Motor and supply cable selection Encoder details Section 5 Complete Drive Module CDM Assembly Guidance for assembly of DELTA components into a...

Страница 16: ...E and AEM drives share the same machine bridge topology Figure 1 1 is a simplified schematic diagram of a DFE system Figure 1 2 is a simplified schematic diagram of an AEM system Circuit diagrams for...

Страница 17: ...tween the two positive outputs of the rectifiers The output to the d c link is taken from the centre tap of the interbridge transformer 1 4 2 Sinusoidal Front End AEM Network Bridge The network bridge...

Страница 18: ...be combined to build a CDM Complete Drive Module is shown in Figure 1 3 MVC3006 4003 Mains Voltage Monitor SMPS Module MVC3003 40xx 50Z0126 xx Sharing Reactor DELTA Rectifier Module MVRL1600 Drive Dat...

Страница 19: ...T1689 Technical Manual Rev 07 Introduction MV3000 Air Cooled DELTA Typical Layout OF KEY DELTA COMPONENTS Page 19 Figure 1 4 Interconnections between Controller and DELTA...

Страница 20: ...Introduction T1689 Technical Manual Rev 07 Typical Layout OF KEY DELTA COMPONENTS MV3000 Air Cooled DELTA Page 20 Page Intentionally Blank...

Страница 21: ...ION Electrical Supply Network Type TN or TT i e earthed grounded neutral Can also be connected to IT network i e isolated or high impedance neutral if IT network separated from public mains supply by...

Страница 22: ...to 50 C 32 to 104 F derate to 122 F Note If clean dirty air is segregated the control electronics can withstand 60 C 140 F Relative humidity 5 to 95 non condensing Altitude Normal operating altitude...

Страница 23: ...z to 57 Hz 0 075 mm displacement 57 Hz to 150 Hz 10 m s2 acceleration 9 Hz to 200 Hz 1 m s2 acceleration Table 2 4 Vibration Withstand Levels MVD500 MVR1600 For MVD300 all GDR product EN 50178 IEC 618...

Страница 24: ...100kg 0 25m 100kg mass 0 10m Table 2 7 Transportation Storage Vibration Levels 2 2 6 Inclination Inclination levels for the DELTA power modules are defined below Condition Severity Static List 15 tri...

Страница 25: ...odule The controller includes facilities for communication with both the transistor and rectifier bridge modules and external equipment The controller can be mounted at various locations in an enclosu...

Страница 26: ...PL6 DELTA 5 PL1 PL7 DELTA 6 PL1 Table 2 10 DELTA Ribbon Connector Identities The connection arrangement for the modules at the controller is shown in the connection diagrams in Appendix B Electrical...

Страница 27: ...the braid to an M4 No 8 or 3 16 in ring crimp and secure it to the panel with the M4 screws provided The user connectors on the user I O termination panel are suitable for 0 5 mm2 2 5mm2 20 to 14 AWG...

Страница 28: ...F2 4 20mA LOOP From encoder and motor PTC To programmable logic controller etc optional AN O P2 AN O P1 AN GND AN I P2 10 V AN I P2 AN I P1 10 V AN I P1 M_PTC FB 0 V FB 5 V 24 V Z B Z B A A RS485 Tx R...

Страница 29: ...ncoder position signals EIA RS422A Max edge frequency 1 5 MHz EIA RS422A Max edge frequency 1 5 MHz TB4 Communications Specifications 1 2 RS485 Tx Tx 3 4 RS485 Rx Rx Differential link for improved noi...

Страница 30: ...4 Mains Voltage Monitor Unit MVM 2 6 1 Electrical Connections The terminations from the MVM module to other equipment in the DELTA drive are as follows One 16 way ribbon cable 360 mm 14 2 in long supp...

Страница 31: ...f supply Figure 2 5 MVC3003 SMPS Module SMPS Type Parameter MVC3003 4001 MVC3003 4002 MVC3003 4003 MVC3003 4020 MVC3003 4025 MVC3003 4030 Nominal drive supply voltage 380 440 V a c 400 V nominal 460 5...

Страница 32: ...he functionality to configure a drive system It also provides motor control and diagnostic functions The Drive Data ManagerTM derives its power supply from the MV3000e Controller Figure 2 6 Drive Data...

Страница 33: ...See Section 2 9 1 4 Current Ratings and Recommended Fuses Each module has either A three phase six pulse rectifier with individual a c input terminals and two d c terminals d c positive and d c negati...

Страница 34: ...Supply impedance is necessary for this to function correctly Protection against d c link short circuits is by the use of recommended semi conductor fuses Modules carry thermostat and thermistor temper...

Страница 35: ...quired Fusing To protect a DELTA rectifier module from d c link side short circuits it is recommended that semi conductor fuses be fitted in the a c supply The current rating of the rectifier module w...

Страница 36: ...ply voltage For supply voltages below the nominal there will be a corresponding reduction in maximum output power The equipment can operate up to a maximum of 15 variation on the nominal supplies for...

Страница 37: ...re charging Up to four MVD300 or MVD500 DELTA transistor modules The rectifier pre charge acknowledge signal must be connected to the MV3000e controller at PL12 to allow drive operation See Table 2 11...

Страница 38: ...d Size Crimp Size a c terminals 3 x M10 stud connections per phase M10 or 3 8 in ring crimps d c terminals 3 x M10 stud connections per d c connection M10 or 3 8 in ring crimps Earth Terminal 1 x M10...

Страница 39: ...calculated approximately using Dirty air losses 2 4 x Total d c output current Clean air losses 90 W maximum 2 9 1 13 Weight The weight of the MVR1600 DELTA rectifier module is 79 5 kg 175 lb 2 9 1 14...

Страница 40: ...ules carry thermostat and thermistor temperature sensing devices which are monitored by the MV3000e controller to provide over temperature protection 2 9 2 2 Interfaces Signals between the controller...

Страница 41: ...nterbridge transformer Protection of the main input rectifier devices is by the addition of external semi conductor fuses For recommended fuses see Section 2 9 1 4 Current Ratings and Recommended Fuse...

Страница 42: ...401 380 480 A366S800D1 6 qty P A366S900D1 6 qty 1168 1168 1168 1420 GDR1168 4601 500 690 A100P700 6 qty P A100P1000 6 qty 1168 1168 1168 1420 Table 2 20 Recommended Fuses For Rectifier Module Input Pr...

Страница 43: ...up to a maximum of 15 variation on the nominal supplies for a maximum of 30 cycles duration without the equipment tripping though reduced performance may be observed Input AC Voltage Output DC Link V...

Страница 44: ...Not Required GDR1168 4401 30 24 48 72 8 Not Required GDR391 4601 37 5 24 48 42 0 110 Va c rms GDR633 4601 37 5 24 48 42 0 110 Va c rms GDR721 4601 37 5 24 48 42 0 110 Va c rms GDR872 4601 37 5 24 48 4...

Страница 45: ...dge Module Terminals GDR633 4601 GDR872 4601 GDR1168 4601 NOTES Terminals will accept up to 2 5 mm2 12 AWG flexible cables To prevent failure of the Rectifier Bridge Module pre charge components the r...

Страница 46: ...are suitable for cable ring crimp connection See Figure 2 14 Phase terminals marked R S and T are M10 studs and the dc link connections marked and and the earth terminal are by M10 bolts into threaded...

Страница 47: ...e ring crimp connection See Figure 2 15 The six phase terminals marked R1 S1 T1 and R2 S2 T2 are M10 studs and the d c link connections marked 1 1 and 2 2 and the earth terminal marked Earth are by M1...

Страница 48: ...de of the module and mate with busbar risers fitted to the mounting steelwork Once the module is in place use M10 bolts with plain and spring washers to bolt through the terminals to the threaded rise...

Страница 49: ...d spring washers to bolt through the terminals to the threaded risers The centre terminal may be rotated for cable connection see Figure 2 19 DC link terminals marked and appear at the front of the mo...

Страница 50: ...ar at the right hand side of the module and mate with busbar risers fitted to the mounting steelwork Once the module is in place use M10 bolts with plain and spring washers to bolt through the six ter...

Страница 51: ...p use M10 or 3 8 in crimp GDR633 4 M10 insert for cable ring crimp use M10 or 3 8 in crimp GDR721 2 63 x 6 3 2 x in busbar with 2 x M10 threaded inserts studs for cable ring crimps use M10 or 3 8 in c...

Страница 52: ...nt Clean air losses 90 W maximum 2 9 2 13 Weight The weight of each Rectifier Module is listed in Table 2 24 Module type Weight kg lb GDR391 30 5 67 GDR633 48 105 GDR721 37 0 82 GDR872 51 5 114 GDR116...

Страница 53: ...h being moved to below the rectifier module and its cross rails The clamp on the a c phase busbars supports any cables attached to the busbars This support is necessary for the rectifier modules desig...

Страница 54: ...aring reactance will be required Each module has three a c phase one d c negative and one d c positive terminal Figure 2 20 DELTA Transistor Module type MVD500 4701 The values given in this section ar...

Страница 55: ...be pre charged These modules do not have inbuilt pre charge circuits Pre charge is either via a DELTA rectifier module or external circuitry Refer to Section 3 Drive CDM Design for external pre charge...

Страница 56: ...VCES Overvoltage Trip Level for 600 V 690 V Nominal Supply Voltage MVD300 3702 1200 V 1200 V 1700 V See note MVD300 4602 1160 V 1200 V MVD500 4501 875 V 900 V MVD500 4701 1170 V 1275 V Table 2 26 DC...

Страница 57: ...ns for 3 phase d c outputs and earth ground are detailed in Table 2 29 Terminations Connector Maximum cable Size Crimp Size a c terminals 1 x M10 stud per phase 120mm2 250 MCM per phase M10 or 3 8 in...

Страница 58: ...ion Charts 2 10 11 Weight The weight of each Transistor Module is listed in Table 2 30 DELTA Transistor Module Weight kg lb MVD300 xxxx 74 163 MVD500 xxxx 71 156 Table 2 30 Transistor Module Weights 2...

Страница 59: ...three directions top front or back Two blanking plates are supplied to blank off the unused apertures The fan assembly may be sealed directly to a suitable opening in the cubicle roof plate meaning n...

Страница 60: ...d with appropriate fusing rated to the voltage and current potential of the fan 2 11 1 4 Electrical Characteristics One cooling system fan box is fitted above each DELTA module For each fan unit Suppl...

Страница 61: ...ications an intake duct 20T1671 01 should be fitted This duct enables air to be drawn through a suitable aperture in the enclosure rear sheet Figure 2 22 Mounting the Dirty Air Intake Duct 2 12 2 Feat...

Страница 62: ...the drive then input line reactors are not required Figure 2 23 DFE Input Line Reactor 2 13 2 1 Features The reactor fits directly into the DELTA mounting framework and may be mounted alongside or und...

Страница 63: ...idth An external 230V a c supply is required to power the DELTA Cooling System An additional set of air inlet outlet ducts are required to properly channel the cooling path using these modules NOTE Th...

Страница 64: ...0 525 TBA 0 4 50Z0055 05 2850 5 x MVD500 380 525 310 682 0 3 50Z0050 07 3405 6 x MVD500 380 525 TBA 50Z0038 01 423 1x MVD300 1 x MVD300 690 100 220 1 2 50Z0038 02 846 2 x MVD300 1 x MVD500 2 x MVD300...

Страница 65: ...ble 2 14 Reactor Order Number Drive 1 5 x Overload Drive 1 1 x Overload Nominal Supply Voltage V Approx Weight Rreactor m kg lb 33Z0352 10 1 x MVD500 380 525 52 114 6 1 5 33Z0354 10 2 x MVD500 380 525...

Страница 66: ...for fitting under MVD300 DELTA in air cooling path Figure 2 26 High power sharing rector 50Z0126 01 for stand alone placement 2 13 9 1 31V5500 10 Sharing Reactor Features Designed to fit directly belo...

Страница 67: ...sed as a transistor bridge sharing or output reactor or as an input reactor for the rectifier bridge application and power rating dependant 2 13 9 5 50Z0126 01 Interface Item width allows adjacent fit...

Страница 68: ...Rating 230 Va c 50Hz 4A 6A 4A 6A Fan Secondary Fuse 7A 10A 7A 10A Contactor Supply 110 Va c 386VA 485VA 386VA 485VA Weight in kg lb 23 kg 50 6 lb 27 kg 59 5 lb 23 kg 50 6 lb 27 kg 59 5 lb Table 2 35 E...

Страница 69: ...m 82 7 in MVS3020 4010 1 0 m 39 4 in MVS3020 4022 2 2 m 86 6 in MVS3020 4011 1 1 m 43 3 in MVS3020 4023 2 3 m 90 6 in MVS3020 4012 1 2 m 47 3 in MVS3020 4024 2 4 m 94 5 in MVS3020 4013 1 3 m 51 2 in M...

Страница 70: ...are listed The frames are supplied in a kit form Lower guide plates are also included with the kits 2 16 2 Variations The mounting kits are based on 600 mm 23 6 in and 800 mm 31 5 in deep enclosures...

Страница 71: ...tly to the DELTA cross rails using four M5 taptites no other fixings are required 2 16 3 3 Compatibility with sharing reactors Where sharing reactors are fitted the lower guide plate is not required a...

Страница 72: ...able speed electrical power drive systems IEC 61800 3 Part 3 EMC product standard including specific test methods In particular this includes the following immunity requirements IEC 61000 4 2 Electros...

Страница 73: ...ure the audible noise in the installation When the audible noise level exceeds 70 dB A appropriate warning notices should be displayed 3 1 INTRODUCTION This section is aimed primarily at the designer...

Страница 74: ...al Layout Initial CDM Arrangement Section 3 6 Air Cooling Section 3 7 6 Available Mounting Kits Section 2 Cubicle Enclosure Selection Component Enclosure Detail Section 3 9 1 Drawings Elec Files Frame...

Страница 75: ...ilable short circuit power of the final installation must be considered when designing the CDM The breaking capacity of over current protective devices e g fuses and breakers the short circuit current...

Страница 76: ...condition from the electrical supplies ensure there is access to points that require measurement to prove the absence of voltage In addition to supply connections this must include the d c link connec...

Страница 77: ...that requires compliance with the residential emission limits of IEC 61000 6 3 EN 61000 6 3 or IEC 61800 3 Category C1 Compliance with such a limit is very difficult to achieve on equipment with such...

Страница 78: ...nents All versions Transistor module current sharing reactor Required for parallel modules Filter reactors see Filters Required Rectifier fed DFE d c link reactor Optional Rectifier inter bridge react...

Страница 79: ...s etc Wound Components other than sharing reactors All versions Options include AFE main reactor Filter reactors Control supply transformers Control cables All versions All cables and wiring other tha...

Страница 80: ...omponents the mechanical arrangement into an enclosure is required 3 5 1 The Equipment Must Be Enclosed The DELTA modules and associated components are usually open type products IP00 for installation...

Страница 81: ...d weight of items inside and also contain faults and provide protection Protection of the enclosed equipment against the environmental conditions Mechanical impact against the enclosure Shock and vibr...

Страница 82: ...the signals carried will be disrupted by noise currents The installer of the modules must complete the bonding path and cable routing to the controller These parts are not supplied with the modules a...

Страница 83: ...or less than 0 02 as stated by IEC 61800 5 1 clause 4 3 5 3 with at least 10 A supplied from a source of not more than 24 V measured between the M10 earth terminal and the enclosure earth stud If thi...

Страница 84: ...mmediately against DC Figure 3 3 Trefoil Cable Avoid eddy currents in metal work by passing the current flow and return conductors through the same hole e g DC with DC or R and S with T for 3phase cab...

Страница 85: ...for interconnections door flanges and ventilation 3 6 1 1 Component Weight The weight of components must be considered in the CDM design Most heavy components would be best located at the base of the...

Страница 86: ...A mounting frames are available for use in 600 mm and 800 mm 23 6 or 31 5 in deep Rittal TS8 style enclosures See Section 2 Specification The mounting frames position the DELTA power modules close to...

Страница 87: ...s emit strong magnetic fields When installing these components ensure that Air cored reactors have a minimum segregation of 300 mm 12 in from sensitive components and control electronics All wound com...

Страница 88: ...ing is included in in Appendix A Dimensioned Mechanical Drawings The controller should be positioned towards the front of the enclosure to aid access Figure 3 5 Control Component Arrangement The follo...

Страница 89: ...cable lengths are given in Section 2 Specification When used an optional Drive Data Manager Keypad will have to be mounted in a position which is within the 3 metre 9 8 ft cable length of the cable pr...

Страница 90: ...ove the DELTA modules and out through the fan housing Air into the DELTA module can be drawn in directly into the unit or preferably routed via ducting from outside of the enclosure The direction of t...

Страница 91: ...air flow In addition to these stray losses there is also the power loss from any component that is not directly by the main cooling fans These losses and any localised hotspots need to be removed by t...

Страница 92: ...ule SMPS Version AC Supply Voltage Compatible DELTA module MVC3003 4001 380 440 V a c 400 V nominal MVD5xx x5xx MVC3003 4002 460 525 V a c 480 V nominal MVD5xx x5xx MVC3003 4003 575 690 V a c 600 690...

Страница 93: ...ositions 2 to 6 in multi bridge DELTA systems Their overvoltage trip level is set to 1290V nominal and is intended to be a back up for the master trip circuitry in MVC3003 4020 and MVC3003 4030 The an...

Страница 94: ...will be required Typically these are Pre charge circuits for AEM DC feeder schemes See Section 3 8 6 Pre Charge Requirements Cooling fan supplies and controls Primary cooling fans Enclosure fans Temp...

Страница 95: ...ain supply connections and the power rating of auxiliary components for control supplies NOTE Auxiliary supplies may have lower emissions limits see Section 3 3 1 4 Electrical Interference Electromagn...

Страница 96: ...the a c connections on the DELTA power modules and so the connections are intended for use with high temperature cables The a c and d c terminal insulation in the DELTA power module limit the maximum...

Страница 97: ...systems the pre charge circuitry is integrated into the MVR and GDR modules Upon the connection of the external a c supply a controlled charging of the internal capacitor bank will be carried out Once...

Страница 98: ...DELTA modules DB units SMPS s In multiple parallel network DELTA systems pre charging can be done through one DELTA module only The control connections are as follows The pre charge complete signal i...

Страница 99: ...ient without heating the enclosure The resistor s local enclosure must meet the Essential Requirements For The Enclosure as given in Section 3 5 1 1 For EMC compliance the power cables must be screene...

Страница 100: ...eel Strength and cost Finish Plated or galvanised This gives good low inductance connections for electrical bonding Recommended Rittal TS range with galvanized frame and painted steel cladding without...

Страница 101: ...ded that a standard mounting frame is used regardless of the enclosure selection If an alternative enclosure style is utilised interface brackets will be required to allow the mounting frame to be use...

Страница 102: ...Drive CDM Design T1689 Technical Manual Rev 07 Component Selection Mechanical MV3000 Air Cooled DELTA Page 102 Page Intentionally Blank...

Страница 103: ...tor terminals dependent upon the installation In applications where the rated voltage of the motor is lower than the supply voltage the motor insulation must comply with the requirements for the suppl...

Страница 104: ...armour of a cable with internal protective earthing conductors is bonded at one end only the shielding effectiveness of the cable at radio frequencies will be reduced This could cause problems in ins...

Страница 105: ...frequency control or encoderless vector control modes an encoder or linear scale may be mounted on the controlled plant To prevent electrical noise being coupled from the motor into the electrical sig...

Страница 106: ...s The enclosure designer should clarify whether earth fault monitoring is to be performed within the drive enclosure or whether it is being performed elsewhere in the supply system Proprietary insulat...

Страница 107: ...live conductors should pass through the current sensor Earth wires cable screens and armours should not be passed through the sensor The current sensor must be capable of detecting DC as well as AC I...

Страница 108: ...PDS Design T1689 Technical Manual Rev 07 Protection of Cables Routed Outside the Enclosure MV3000 Air Cooled DELTA Page 108 Page Intentionally Blank...

Страница 109: ...static handling precautions Ensure that all conductors connected to this product are mechanically restrained Where nuts bolts and washers are supplied fitted to the terminal busbar remove these fasten...

Страница 110: ...t DELTA power module shrouds and earth bonding plates i Fit SMPS modules j Connect control cabling k Fit overall enclosure shrouds NOTE Some of the steps listed above may not be required depending upo...

Страница 111: ...OTE Whenever possible retain and store the original packing materials for use if a product has to be returned for repair See Section 13 Contact Details for Sales Service Support 5 2 2 For long term st...

Страница 112: ...n Section 9 5 5 2 4 2 For DELTA Transistor Bridge Modules Stored from Three to Five Years Power up the DELTA Power Module and leave with the power applied for a period of 4 hours before attempting to...

Страница 113: ...ypical interbridge transformer Other reactors line sharing and d c link will be similarly constructed The reactor should be lifted into position by its lifting eye bolts with suitable lifting equipmen...

Страница 114: ...5 in long that may be fitted to the left or right sides of the enclosure The correct orientation of these supports can be identified by the holes in the upper flange see Figure 5 2 item A NOTE Front t...

Страница 115: ...top with the raised tab to the front 5 4 5 Upper Cross Members 5 4 5 1 Rear Fit the upper rear cross member Item E in Figure 5 2 The cross member is secured to the side rails with four M6 x 12 mm hex...

Страница 116: ...l from the main air and noise path it is recommended that the airflow outlet is through the top or rear of the drive enclosure These fans are normally fitted at the top of the enclosure outside of the...

Страница 117: ...nd vulnerable to damage handle carefully Only lift or move them by use of the lifting point Lay them down on the plain left hand face when not fitted in a frame Do not leave modules unsupported in the...

Страница 118: ...wer Module c Tilt the module as it is moved into its slot so that it clears the withdrawal stop screw which is built into the bottom right hand guide See Section 2 Figure 2 7 Figure 2 20 and Figure 5...

Страница 119: ...ed ribbon cable 5 11 DRIVE DATA MANAGER KEYPAD The Keypad can be mounted in a separate location from the controller within the enclosure It should be retained by the six M4 x 8 mm fixing screws and wa...

Страница 120: ...terminals are marked R S and T See Figure 2 17 Each terminal requires an M10 bolt with plain and spring washers to bolt through the terminals to the threaded risers The centre terminal may be rotated...

Страница 121: ...re 2 16 The d c positive connection marked has an M10 stud suitable for ring crimp connection The d c negative connection marked requires connection by M10 bolt with plain and spring washers into thre...

Страница 122: ...ified as shown in Figure 5 10 Figure 5 10 Protective Earth ground Symbol 5 12 5 Fitting Shrouds Figure 5 11 Shroud Assembly Shrouds used on the DELTA rectifier module are shown in Figure 5 11 One shro...

Страница 123: ...suitable for ring crimp connection 5 13 3 D C Connections The d c link terminals are located in the lower front of the module see Figure 2 7 and are marked DC and DC The d c shroud also covers the C...

Страница 124: ...SEM Torx screws which are supplied with the DELTA transistor modules Figure 5 14 DELTA transistor bonding plate fitment A similar bonding plate system should be incorporated to link the DELTA transis...

Страница 125: ...The chassis of the reactor must be connected to earth 5 17 SWITCH MODE POWER SUPPLY Each DELTA transistor module requires an SMPS module to be fitted NOTE If an MVC3003 4020 or MVC3003 4030 SMPS unit...

Страница 126: ...reen is of a suitable construction and performance enabling the clamps described in Section 2 15 2 Ribbon Cable Clamps to correctly secure the ribbon cables Ribbon cables should be routed flat to eart...

Страница 127: ...on Diagrams should be made to PL12 on the controller Maximum wire sizes are given in Section 2 Specification 5 19 4 Controller The Drive Data ManagerTM cable plugs directly into SK5 The cable connecto...

Страница 128: ...shown in Figure 5 20 For further installation instructions see T1930 Figure 5 20 PL28 a c connections 5 20 FITTING ENCLOSURE SHROUDS Overall enclosure shrouds should be fitted after all assembly and w...

Страница 129: ...tic handling precautions Ensure that all conductors connected to this product are mechanically restrained Where nuts bolts and washers are supplied fitted to the terminal busbar remove these fasteners...

Страница 130: ...adequate clearance around the enclosure for ventilation and that the ventilation louvres are not covered or blocked 6 3 ELECTRICAL SAFETY TESTS 6 3 1 Introduction When the visual inspection has been c...

Страница 131: ...400x CONTROLLER MVC3002 4001 I OPANEL KEYPAD TB1 110 Vac 230 Vac PLANTSIDEI O 30 Vac 50 Vdc PLANTSIDEI O A B C C E D DELTA MODULE Figure 6 1 Voltage Grouping For Insulation Tests Group Nominal Circui...

Страница 132: ...s the current and whose output is limited with a trip circuit to reduce the consequential damage should an insulation failure occur NOTE 3 Lightning surge arrestors should be disconnected for the test...

Страница 133: ...76 or T2002 T1679 and the specific application notes prepared for the drive 6 4 2 Fans Ensure that all fans operate as they should fans could include Enclosure fans Capacitor fans Controller fan 6 4 3...

Страница 134: ...CDM Commissioning Guidance T1689 Technical Manual Rev 07 Functional Tests MV3000 Air Cooled DELTA Page 134 Page Intentionally Blank...

Страница 135: ...ll conductors connected to this product are mechanically restrained Where nuts bolts and washers are supplied fitted to the terminal busbar remove these fasteners place the user s crimp or busbar dire...

Страница 136: ...gland plates are present and secured in place with appropriate glands fitted 7 3 DRY OUT WARM UP PROCEDURE Before applying power to the converter for the first time or after an extended period of no...

Страница 137: ...for this For information on how to perform software updates installation see T1676 or T2002 for AEM drives T1679 and the specific application notes prepared for the system 7 5 2 Fans Ensure that all f...

Страница 138: ...PDS Commissioning Guidance T1689 Technical Manual Rev 07 Functional Tests MV3000 Air Cooled DELTA Page 138 Page Intentionally Blank...

Страница 139: ...is described for the module or the controller If either product requires component maintenance a request for assistance should be made to a GE Power Conversion via the appropriate national address at...

Страница 140: ...schedule NOTE All supplies must be isolated before preventative maintenance tasks are performed 8 3 1 Bi Annual Maintenance Routine The following checks should be carried out every six months a Ensure...

Страница 141: ...e fasteners This is to prevent large currents flowing through steel fasteners and causing overheating 8 4 1 Preliminary Checks Before commencing any maintenance or servicing tasks on a DELTA system ch...

Страница 142: ...VM Module Removal of the MVM module does not require any special equipment The MVM module should be removed from the enclosure by following the steps below Refer to Section 5 CDM Assembly for further...

Страница 143: ...ion 8 4 6 1 Removal Of Electrical Connections a Remove the terminal shrouds b Disconnect the control connections by unplugging the connector c Disconnect the a c phase cables or busbars first noting t...

Страница 144: ...cable by unplugging the connector c Carefully cut and remove any cable ties securing the control ribbon cable to the SMPS plate It may be necessary to release control ribbon cables to other DELTA modu...

Страница 145: ...mber of the replacement item matches exactly with the original module Refit any optional communications module to the replacement controller before installing it in the enclosure Set DIP switches on r...

Страница 146: ...2 hours acclimatisation 12 hours dry out DELTA module kept in remote storage area without environmental controls Installing a replacement DELTA module that is either not new or not inside sealed pack...

Страница 147: ...x 28 in x 12 in which is capable of withstanding the conditions of transportation 8 6 1 3 Control Components The packaging process is detailed below a Seal the module and desiccant in an anti static b...

Страница 148: ...or fault diagnosis are detailed in the MV3000e Getting Started Manuals T1676 or T2002 for AEM systems Figure 8 1 MV3000e Controller LED Functions All diagnostic information is detailed within the foll...

Страница 149: ...equipment When referring to GE Power Conversion about any modules the serial number for the suspect item must always be quoted Any references to replacement ribbon cables should quote the part number...

Страница 150: ...Maintenance T1689 Technical Manual Rev 07 Capacitor Reforming MV3000 Air Cooled DELTA Page 150 Page Intentionally Blank...

Страница 151: ...with the selection of these materials to minimise risks to health and safety However some materials require special consideration during disposal In common with all products of this type the high vol...

Страница 152: ...T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA Page 152 Page Intentionally Blank...

Страница 153: ...CAL DRAWINGS 10 1 SCOPE This section gives dimensioned drawings of some DELTA components to allow the design and fabrication of application specific mounting arrangements The mechanical and electrical...

Страница 154: ...Appendix A Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 MV RECTIFIER Bridge MODULE MVR1600 4601 MV3000 Air Cooled DELTA Page 154 10 3 MV RECTIFIER BRIDGE MODULE MVR1600 4601...

Страница 155: ...T1689 Technical Manual Rev 07 Appendix A Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA GDR Rectifier Modules Page 155 10 4 GDR RECTIFIER MODULES 10 4 1 GDR391...

Страница 156: ...Appendix A Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 GDR Rectifier Modules MV3000 Air Cooled DELTA Page 156 10 4 2 GDR633...

Страница 157: ...T1689 Technical Manual Rev 07 Appendix A Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA GDR Rectifier Modules Page 157 10 4 3 GDR721 With Busbar Assembly 41Y5810 10...

Страница 158: ...Appendix A Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 GDR Rectifier Modules MV3000 Air Cooled DELTA Page 158 10 4 4 GDR872...

Страница 159: ...T1689 Technical Manual Rev 07 Appendix A Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA GDR Rectifier Modules Page 159 10 4 5 GDR872 With Busbar Assembly 41Y5356 10...

Страница 160: ...Appendix A Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 GDR Rectifier Modules MV3000 Air Cooled DELTA Page 160 10 4 6 GDR1168...

Страница 161: ...T1689 Technical Manual Rev 07 Appendix A Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA GDR Rectifier Modules Page 161 10 4 7 GDR1168 With Busbar Assembly 41Y5810 20...

Страница 162: ...Appendix A Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 MV TRANSISTOR MODULEs MV3000 Air Cooled DELTA Page 162 10 5 MV TRANSISTOR MODULES 10 5 1 MVD300...

Страница 163: ...T1689 Technical Manual Rev 07 Appendix A Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA MV TRANSISTOR MODULEs Page 163 10 5 2 MVD500 10 5 2 1 Module Without Shrouding...

Страница 164: ...Appendix A Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 MV TRANSISTOR MODULEs MV3000 Air Cooled DELTA Page 164 10 5 2 2 Module With Shrouding...

Страница 165: ...uctors Transformers Page 165 10 6 REACTORS INDUCTORS TRANSFORMERS 10 6 1 Input Line Reactors For DFE Drives 10 6 1 1 30V6500 630A a c NOTE 30V6500 10 has the same outline as 30V6500 20 but does not in...

Страница 166: ...07 Reactors Inductors Transformers MV3000 Air Cooled DELTA Page 166 10 6 1 2 30V6500 630A a c NOTE 30V6700 10 has the same outline as 30V6700 20 but does not include the optional fuses Customer conne...

Страница 167: ...65 390 160 300 355 Fig 3 12 40 11 50Z0019 01 365 610 365 180 280 335 Fig 3 14 50 11 50Z0055 04 Details Upon Request 50Z0055 05 Details Upon Request 50Z0050 07 X 50Z0038 01 325 465 245 160 280 335 Fig...

Страница 168: ...al Drawings T1689 Technical Manual Rev 07 Reactors Inductors Transformers MV3000 Air Cooled DELTA Page 168 10 6 3 Interbridge Transformers Order No A B C D E F G H I J K L M 33Z0352 10 165 290 30 135...

Страница 169: ...130 210 265 Fig 1 13 Fig 2 14 33 50Z0021 10 325 465 420 160 280 335 11 Fig 3 12 40 Fig 3 14 50 50Z0043 01 325 465 345 160 280 335 11 Fig 1 11 Fig 1 13 50Z0043 02 325 470 385 160 320 375 11 Fig 1 13 Fi...

Страница 170: ...Appendix A Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 Reactors Inductors Transformers MV3000 Air Cooled DELTA Page 170 10 6 5 Sharing Reactors 10 6 5 1 31V5500 10 377A a c...

Страница 171: ...T1689 Technical Manual Rev 07 Appendix A Dimensioned Mechanical Drawings MV3000 Air Cooled DELTA Reactors Inductors Transformers Page 171 10 6 5 2 50Z0126 01 643A a c...

Страница 172: ...Appendix A Dimensioned Mechanical Drawings T1689 Technical Manual Rev 07 Reactors Inductors Transformers MV3000 Air Cooled DELTA Page 172 10 6 6 Dirty Air Ducting 10 6 7 Lower Guide Plate 31V5800 10...

Страница 173: ...installation of the DELTA modules and the related control components are shown in Section 5 CDM Assembly of this manual 11 2 RECTIFIER BRIDGE CONTROL CONNECTIONS 11 2 1 MVR1600 Rectifier Bridge MVC300...

Страница 174: ...1 Optional Communications Modules PL12 Thermistor Thermistor Thermostat Thermostat 0V Precharge Acknowledge Precharge Complete 24V 3 4 5 2 1 6 7 8 9 SK5 PL10 Not connected User I O Termination Panel...

Страница 175: ...0V Precharge Acknowledge Precharge Complete 24V 3 4 5 2 1 6 7 8 9 SK5 PL10 Not connected User I O Termination Panel Drive Data Manager Keypad Mains Voltage Monitor Optional 24V Connections to user s s...

Страница 176: ...03 40xx SMPS DC DC A B C PL1 TB1 PL2 PL2 Interlock DIB PL3 DC MVC3003 40xx SMPS DC DC A B C PL1 TB1 PL2 PL2 Interlock DIB PL3 DC MVC3003 40xx SMPS DC DC A B C PL1 TB1 PL2 PL2 Interlock DIB PL3 DC MVC3...

Страница 177: ...R DC DC 3 PHASE SUPPLY Connections to user s system healthy daisy chain circuit MVR1600 4601 RECTIFIERMODULE R S T TB1 RECT A1 B1 C1 A2 B2 C2 SHARING REACTOR A1 B1 C1 A2 B2 C2 SHARING REACTOR RECT REC...

Страница 178: ...h Phase Shifted Supply GDR633 872 or 1168 RECTIFIERMODULE R1 S1 T1 R2 S2 T2 TB1 RECT1 RECT2 RECT1 2 DC Connections to user s system healthy daisy chain circuit GDR633 872 or 1168 RECTIFIERMODULE R1 S1...

Страница 179: ...Standard Supply GDR633 872 or 1168 RECTIFIERMODULE R1 S1 T1 R2 S2 T2 TB1 RECT1 RECT2 RECT1 2 DCLINK REACTOR DC DC 3 PHASE SUPPLY Connections to user s system healthy daisy chain circuit GDR633 872 or...

Страница 180: ...0xx SMPS DC DC A B C PL1 TB1 PL2 PL2 Interlock DIB PL3 DC MVC3003 40xx SMPS DC DC A B C PL1 TB1 PL2 PL2 Interlock DIB PL3 DC MVC3003 40xx SMPS DC DC A B C PL1 TB1 PL2 PL2 Interlock DIB PL3 DC MVC3003...

Страница 181: ...nterlock DIB PL3 DC MVD DELTA MODULE5 MVC3003 40xx SMPS DC DC A B C PL1 TB1 PL2 PL2 Interlock DIB PL3 DC MVD DELTA MODULE2 MVC3003 40xx SMPS DC DC A B C PL1 TB1 PL2 PL2 Interlock DIB PL3 DC MVD DELTA...

Страница 182: ...Appendix B Electrical Connection Diagrams T1689 Technical Manual Rev 07 Machine Bridge Power Connections MV3000 Air Cooled DELTA Page 182 Page Intentionally Blank...

Страница 183: ...r crimps to device terminals and to all copperwork except busbars for which figures are included in Table 12 2 Fastener Size Carbon Steel 8 8 Torque Setting Nm lbf in lbf ft M5 3 5 5 5 30 48 2 5 4 M6...

Страница 184: ...T1689 Technical Manual Rev 07 MV3000 Air Cooled DELTA Page 184 Page Intentionally Blank...

Страница 185: ...gs in 1 1 1 5 Overload 575 690 V a c Units 110 150 Overload Drive Unit 575V 600V 690V Amps Motor Power kW Losses kW Amps Motor Power kW Losses kW Amps Motor Power kW Losses kW MVD500 4701 110 O L 500...

Страница 186: ...1397 1241 16 66 1370 1339 16 86 1355 1385 16 96 MV31800 6 DELTA 1677 1490 19 99 1643 1606 20 23 1627 1662 20 35 Table 13 4 MVD300 Ratings in 1 5 Overload Ratings are based on Rectifier fed Diode Fron...

Страница 187: ...T1689 Technical Manual Rev 07 Appendix D MV3000e Drive Selection Charts MV3000 Air Cooled DELTA Ratings MV3000e DELTA Drive Selection Tables Page 187 Page Intentionally Blank...

Страница 188: ...ORT www avidcontrolsinc com Please refer to your local technical support centre if you have any queries about this product Technical Support Centre USA Avid Controls Inc 41261 Park 290 Dr Waller TX 77...

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