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I n s t r u c t i o n   M a n u a l

Threaded Insert Power Tool

Pass onto user to read and keep for reference

07412

Содержание 7412

Страница 1: ...Instruction Manual Threaded Insert Power Tool Pass onto user to read and keep for reference 07412 ...

Страница 2: ...formation always consult Avdel AIR PRESSURE Minimum Maximum 5 7 bar 70 100 lbf in2 FREE AIR VOLUME REQUIRED 5 5 bar 80 lbf in2 288 litres min 10 ft3 min MOTOR SPEED 75 lb in2 350 RPM CYCLE TIME Approximately 5 seconds NOISE LEVEL 75 dB A WEIGHT Without nose equipment 1 3 kg 2 86 lb VIBRATION Less than 2 5 m s2 8 ft s2 S P E C I F I C A T I O N S F O R 0 7 4 1 2 T O O L ...

Страница 3: ...mbly Parts List 14 15 CO N T E N T S 1 S A F E T Y General 2 Specific to 07412 Tool 3 F A U L T D I A G N O S I S N O S E E Q U I P M E N T S E R V I C I N G Air Supply 5 Operating Procedure 6 Clutch Adjustment Accessories 7 P U T T I N G I N T O S E R V I C E General 4 I N T E N T O F U S E Tool Dimensions 4 ...

Страница 4: ...PERSONNEL ANY DISMANTLING PROCEDURE SHALL BE UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES DO NOT DISMANTLE THIS TOOL MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS THE TOOL MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH RELEVANT HEALTH AND SAFETY LEGISLATION IN THE U K THE HEALTH AND SAFETY AT WORK ETC ACT 1974 A...

Страница 5: ... PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY AND CLEAN FOR BEST POSSIBLE GRIP WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE TRIGGER LEVER TO AVOID INADVERTENT START UP ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE TOOL AND BE AWARE OF A TORQUE REACTION ON THE HANDS WHEN THE TOOL IS OPERATING PARTICULARLY DURING THE REVERSING SEQUENCE GRIP THE TOOL FIRML...

Страница 6: ... 9 to select a complete tool which will be fitted with the correct nose equipment for the threaded insert selected It is also possible to order the base tool only part number 07412 00400 For details of nose equipment see pages 8 and 9 4 IN T E N T O F U S E Dimensions shown in bold are millimetres Other dimensions are in inches 47 12 1 09 28 1 38 35 89 3 5 54 2 13 30 1 19 37 1 44 31 1 22 12 5 318 ...

Страница 7: ...g effective pressure rating of 150 of the maximum pressure produced in the system or 10 bar whichever is the highest Air hoses should be oil resistant have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged All air hoses MUST have a minimum bore diameter of 6 4 millimetres or 1 4 inch Read servicing daily details page 10 8 6 4 2 0 10 ...

Страница 8: ...rew will screw and collapse the insert To release the tool from the insert press the reverse valve button item 51 page 15 whilst still holding the throttle lever down The drivescrew will reverse out of the insert OPTION 2 Ensure that the correct nose equipment is fitted Connect the tool to the air supply Screw the insert lip first onto the drivescrew of the tool With the insert on the tool locate ...

Страница 9: ... will occur and extensive wear on the drivescrew may lead to fracture I M P O R T A N T The air supply to the tool must be disconnected when adjusting the torque of the clutch Slide round the cover of the clutch housing item 68 page 15 until you can see the serrations of the adjustment nut of the clutch item 15 page 15 Using the clutch adjuster key supplied with the tool turn the adjustment nut cl...

Страница 10: ...tted to the base tool Insert drive shaft 5 into head of tool Place washer 2 onto drive screw 4 then bearing washer 3 and second washer 2 as shown on illustration below Lubricate as per servicing instructions below Slide nose 1 onto drive screw 4 noting orientation Push this sub assembly onto the drive shaft aligning the hexagon of the drive shaft with the hexagonal hole in the drive screw Screw on...

Страница 11: ...5 07412 03803 07412 03804 07412 03805 07412 03306 07412 03304 07412 03805 07412 03306 07412 03304 07412 03304 07412 03804 07412 03804 07412 03805 07412 03805 07412 03803 07412 03804 07412 03306 07412 03304 07412 03306 07412 03306 07412 03304 07412 03304 07412 03804 07412 03804 07420 04106 07410 04803 07420 04708 07420 04106 07410 04306 07420 04304 07420 04106 07410 04306 07420 04304 07420 04304 07...

Страница 12: ...itted drain it Check that the nose equipment is correct W E E K L Y Fully dismantle and service nose equipment see intructions page 8 Lubricate the clutch spring with high pressure grease eg Shell Alvania E P I Check the clutch torque setting see procedure in clutch section page 7 Check for air leaks in the air supply hose and fittings 10 SE R V I C I N G T H E T O O L For lubricating internal too...

Страница 13: ...ecessary to remove the nose equipment For simple removal instructions see the nose equipment section page 5 8 and 9 For total tool servicing we advise that you proceed with dismantling the sub assemblies in the order shown on pages 11 12 and 13 RIGHT ANGLE HEAD Grip the tool in a vice gripping on the flats of backhead 43 Unscrew the locking cap and remove the nose washers bearing washer drive scre...

Страница 14: ...assembly will slide out Return the tool to the vice then unscrew motor housing 53 with plastic sleeve 56 from backhead 43 remove gasket 52 Do not seperate plastic sleeve and motor housing This leaves the backhead assembly the motor assembly and the front and inner gear assembly to be dismantled using a strap wrench if necessary Pull the sides of bail 44 apart to spring it out of its retaining hole...

Страница 15: ...sing Front end plate 25 and rear end plate 55 that abut the rotor cylinder 26 are clean and free from burrs and surface marking If necessary lap faces that abut the rotor cylinder on a flat fine grade of abrasive paper Press bearings into front and rear end plates 25 55 Support the bearings in the rear end plate 55 on its inner ring and tap the rotor on its splined end with a soft hammer into the ...

Страница 16: ... 79 75 73 76 80 6 7 8 10 72 70 69 67 68 71 74 63 65 66 64 21 61 60 59 58 57 55 53 48 46 62 54 56 51 50 49 44 45 47 52 12 14 15 13 11 9 17 19 18 16 20 21 22 21 25 26 36 34 38 40 41 42 43 24 23 27 28 29 30 31 32 33 35 37 39 5 4 3 81 82 83 2 1 84 85 86 21 ...

Страница 17: ...410 08550 00417 08524 00205 08524 00204 08412 00242 08524 00203 08412 00241 08410 00209 08430 00703 08410 00248 08410 00208 BUSH LEVER VALVE PIN O RING FILTER SILENCING DISC CIRCLIP INLET BODY NIPPLE SPRING BACKHEAD BAIL O RING SEAL SPRING SCREW RETAINING CLIP RETAINING PIN REVERSE VALVE GASKET MOTOR HOUSING BEARING REAR END PLATE SLEEVE ROTOR BEARING SPACER NEEDLE BEARING SPACER RETAINING RING 1 ...

Страница 18: ...ufficient air pressure volume Adjust air pressure volume Inserts out of grip Select correct insert Lack of lubrication on insert Change batch of inserts Lack of lubrication on drive screw Lubricate drive screw correctly see page 6 Standard Nutserts only Insert thread restricted Change Inserts Drive screw thread worn Replace drive screw Incorrect insert drive screw Replace with correct insert drive...

Страница 19: ...type 07412 Serial Nº to which this declaration relates is in conformity with the following standards or other formative documents EN292 part 1 and part 2 ISO 8662 part 1 and part 7 ISO 3744 and PNEUROP test code PN8TC1 ISO PREN792 part 6 following the provisions of the Machine Directive 98 37 EC This box contains a power tool which is in conformity with Machines Directive 98 37 EC The Declaration ...

Страница 20: ...ax 39 039 2873079 Email vendite acument com JAPAN Acument Japan Kabushiki Kaisha Center Minami SKY 3 1 Chigasaki Chuo Tsuzuki ku Yokohama city Kanagawa Prefecture Japan 224 0032 Tel 81 45 947 1200 Fax 81 45 947 1205 Email info acument co jp SINGAPORE Acument Asia Pacific Pte Ltd 05 03 06 Techlink 31 Kaki Bukit Road 3 Singapore 417818 Tel 65 6840 7431 Fax 65 6840 7409 Email Tlim acument com SOUTH K...

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