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9.2 Additional Troubleshooting for Units Equipped with Optional 863A Expansion Board

Normal Display

Problem

Cover is closed. “Cover closed” is not displayed. Chlorine production too high.

Cover is open. "Cover closed" is displayed.

Typical Solution

1. Confirm the installed Pool Pilot

model has the Pool Cover Detection feature. If not, manually reduce

chlorine level when cover is closed. (The cover detection option is only available on some models.

See

"Specifications" on page 6.)

2. Check external cover position switch for proper operation.
3. Check cable / connections from the cover position switch to the Pool Pilot

Chlorine display

Problem

Cannot adjust chlorine production above 20% and “Cover closed” is displayed.

Typical Solution

Normal operation if your pool cover is closed. The Pool Pilot

will not allow the chlorine

production to go above 20%. This is to avoid over chlorination.

If cover is open, then check the external dry contact cover position switch & cable for proper
operation.

Purify off ## Day(s)

Problem

Chlorine generation is off and will start in ## days. This is an advisory message.

Typical Solution

The Purify Off feature has been activated. Refer to the

Menu Programming-Optional 863A

Expansion Board Features

section for more information to inactivate this feature. See "Set

Purifier Off " on page 25.

SECTION 10 - REFERENCE

10.1 Basic Water Chemistry

The Pool Pilot

is designed to produce chlorine on a daily basis. To monitor the system’s

efficiency, the water chemistry ranges, and schedule of periodic checks should be followed.

CAUTION - Failure to heed the following may result in equipment damage.

Excessively high chlorine levels can cause premature cell depletion and corrosion damage to pool
fixtures and equipment.

Always follow the instructions on the manufacturer's label whenever handling or using chemicals.

Содержание Pool Pilot Digital Nano

Страница 1: ...PC1 or PPC2 Including the Optional Pool Cover Detect Switch and the 1 28 Day Surface Cure Delay Instructions INSTALLER THIS DOCUMENT IS PURCHASER S PROPERTY AND IS TO REMAIN WITH THE EQUIPMENT OWNER L...

Страница 2: ......

Страница 3: ...3 Agency Approvals 7 Section 5 Features 5 1 Patented Temperature Compensation 8 5 2 Water Manifold Assemblies Available Options 8 5 2 a Automatic Flow Bypass Manifold Assembly 9 5 2 b CoPilot Manifold...

Страница 4: ...6 h Set Reverse Time 23 7 6 i Force Reverse 23 7 6 j Enable Disable Audio Alarm 23 7 7 Menu Programming Optional 863A Expansion Board Features 24 7 7 a Display time 24 7 7 b Set 12 24 Hour Clock 24 7...

Страница 5: ...Troubleshooting 36 9 2 Additional Troubleshooting for Units Equipped with Optional 863A Expansion Board 43 Section 10 Reference 10 1 Basic Water Chemistry 43 10 1 a Chlorine 45 10 1 b pH 45 10 1 c Tot...

Страница 6: ......

Страница 7: ...roubleshooting on page 36 l Warranties will be voided if the chlorinator has been improperly installed Failure to properly operate maintain or repair the AutoPilot chlorinator will void the factory wa...

Страница 8: ...e before using l CHEMICAL HAZARD To avoid damaging splashes always add acid to water never water to acid Wear safety glasses and use other appropriate personal protection equipment l CHEMICAL HAZARD A...

Страница 9: ...t 2 Use the UP and DOWN arrow buttons to set the purifier percentage to 50 Press SELECT to save setting 3 During the first two weeks test the water chemistry parameters every 3 4 days Adjust purifier...

Страница 10: ...ne levels Keep in mind your Pool Pilot does not directly measure or regulate the sanitizer levels in your pool Rather the owner operator will need to periodically test the water to determine the curre...

Страница 11: ...will sound due to any of the above three 3 conditions If water flow ceases or falls below minimum acceptable levels the alarm will automatically silence after 10 minutes See Enable Disable Audio Alar...

Страница 12: ...g the Saturation Index sections later in this manual for further information concerning pool spa water chemistry maintenance requirements Refer to the Troubleshooting section for assistance with resol...

Страница 13: ...nal CoPilot Ozone manifold is also listed Table 3 Table 4 4 3 Agency Approvals Tested to conform to the following specifications SPECIFICATION DESCRIPTION UL1081 Safety Standard for Swimming Pool Pump...

Страница 14: ...output based upon changes in water temperature This feature operates between 55 F and 125 F 13 C 52 C As water temperature falls below 65 F 18 C the controller will automatically reduce the purifier...

Страница 15: ...s designed to be used in conjunction with the Pool Pilot to reduce chlorine demand and extend cell life This system is also sold separately as an upgrade to existing Pool Pilot systems The manifold is...

Страница 16: ...purifier numbers will be displayed The left one is the value when the pool cover is open and the right is when the cover is closed Example of purifier adjustment display Example with the Retractable...

Страница 17: ...permanent injury or death l ELECTRICAL SHOCK HAZARD Turn off the electrical power to unit before servicing To inspect or service fuse disconnect power and remove power center cover see below for locat...

Страница 18: ...nsor normally does not require maintenance or cleaning 6 2 b Inspect Tri sensor 1 Disconnect the Tri sensor cable from the power center 2 Remove the two 2 screws retaining the Tri sensor in the Tee jo...

Страница 19: ...om the bypass valve Figure 6 1 Turn off the circulation pump 2 Slightly loosen the union nut just below the cell on the side of the manifold that does not contain the filter screen A strap wrench may...

Страница 20: ...ssary detach cell cord from cell 6 3 b Visual Inspection Figure 8 Your Pool Pilot is designed to automatically self clean calcium scale build up that may form on the blades during normal operation How...

Страница 21: ...e the cell with light water pressure re inspect the cell and repeat acid cleaning if the cell is still scaled 6 3 d Installing CAUTION Failure to heed the following may result in equipment damage l Th...

Страница 22: ...r supply and return lines prior to freezing weather l If desired AutoPilot plug kit 996 may be purchased to cover the openings The manifold assembly including the cell Tri sensor and cables may be sto...

Страница 23: ...d programs the primary features a service technician would need to access when servicing the system l Installer Menu program the initial system setup SELECT Button The SELECT button chooses the displa...

Страница 24: ...Page 18 7 2 Menus Use this overview for quick reference to the menu program sequence Some menu features will only display with specific system configurations as noted below...

Страница 25: ...ton The display will flash Boost 24 hour on then Boost hh with the hh actually being the displayed hours remaining in the boost period l Boost purifier output to 100 for 72 hours From normal operation...

Страница 26: ...the DOWN arrow button to lower output Press SELECT to lock in change The free chlorine will need to be tested frequently and the purifier output will need to be adjusted as needed to attain desired l...

Страница 27: ...mp Internal temperature of the unit at which it goes into a 5 minute cool down period l Max temp Maximum internal temperature reached 7 6 Review Of Installer Owner Maintenance Menu Programming Note On...

Страница 28: ...mperature then press SELECT The maximum adjustment is 6 F 3 C 4 Press or until End menu mode is displayed then press SELECT 7 6 e Select Units Used to program the operator s personal preferences for t...

Страница 29: ...is displayed then press SELECT 4 hours is the factory setting 3 Press or until the desired cycle time 2 4 8 or 16 hours is displayed then press SELECT 4 Press or until End menu mode is displayed then...

Страница 30: ...me of Day Change the time of day display to correct for time zone or day light savings 1 Press MENU press or until Owner options Maintenance Menu or Installer Menu is displayed then press SELECT 2 Pre...

Страница 31: ...ely 13 seconds to enter the Installer menu 2 Press or until Purifier Off is displayed then press SELECT 3 Press or until the desired amount of days Day s is displayed and then press SELECT 4 The displ...

Страница 32: ...salt chlorination system for pool or spa purification and is designed to operate in the following configurations Shown with automatic flow bypass manifold assembly models PPM1 and PPM2 Figure 11 Shown...

Страница 33: ...ontroller Pool Pilot is to be wired to the same location as the circulation pump the Pool Pilot is activated when the circulation pump is energized 8 3 Check Parts Before attempting the installation v...

Страница 34: ...intenance The cables are 12 3 6 m long l The Bypass Manifold Cell model PPMxx assembly must be installed in a vertical orientation See Basic System Overview on page 26 This orientation prevents hazard...

Страница 35: ...unting location Through the top narrow portion of the mounting slots mark the wall for the four 4 mounting holes 2 Plastic anchors and screws have been provided for concrete or stucco walls anchors ar...

Страница 36: ...injury or death l The Pool Pilot control center supply circuit must be protected by a ground fault circuit interrupter GFCI CAUTION Failure to heed the following may result in equipment damage l The A...

Страница 37: ...fore you proceed with the next step Figure 17 3 Affix the 5 1 4 standoffs to the 5 Kept Nuts provided with the STK0156 kit in the pre drilled holes at top of the chassis Do not over tighten 4 Place th...

Страница 38: ...Page 32 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24...

Страница 39: ...ollow steps 1 thru 11 in the section Installing the Optional 863A Expansion Board 3 Remove the knock out at the bottom of the Nano chassis and install the split gland provided in the STK0156 Kit Keep...

Страница 40: ...average depth ft3 x 7 5 l Liters area x average depth m3 x 1 000 To determine the approximate number of gallons or liters in a more complex shaped pool 1 Divide the complex shape into several simple...

Страница 41: ...ction Extremely low salt levels below 1 900 ppm mg L will activate the low salt safety cut off and will halt chlorine production until salt is replenished to proper levels Once the Pool Pilot is progr...

Страница 42: ...the following as needed See Review Of Installer Owner Maintenance Menu Programming on page 21 l Select language English language Idioma Espa ol Langue Francaise Deutsche Sprache Lingua Italiana or Ces...

Страница 43: ...hen there may be a vacuum side leak or the pump may be undersized Check for leak at pump basket o ring leaking valve or fitting 11 If the pump is a 2 speed pump is it on low speed The low speed may no...

Страница 44: ...e reversing polarity contact your local AutoPilot Service Center Adjust water chemistry or adjust Set Reverse time to a shorter cycle If this is a new installation Verify that the incoming voltage mat...

Страница 45: ...d amps l If the volts are 24 26 then the problem may be caused by low salt improperly connected disconnected or loose cell cord water less than 65 F 18 3 C a scaled cell or cell near end of life Corre...

Страница 46: ...essage above Temperature display shown or not shown Problem Temperature is not shown on normal display Typical Solution Normal operation if Display temp has been set to Hide temperature See Display Te...

Страница 47: ...2 Verify external time clock has not turned off power to the Pool Pilot Temporarily override the time clock if desired to check the Pool Pilot 3 Verify local shut off switch and or main circuit break...

Страница 48: ...d at these temperatures so this should not be a problem Hand dose additional chlorine if necessary 6 Obtain an independent salt reading to check the Pool Pilot reading Add salt if needed and re calibr...

Страница 49: ...chlorine production to go above 20 This is to avoid over chlorination If cover is open then check the external dry contact cover position switch cable for proper operation Purify off Day s Problem Chl...

Страница 50: ...uire manual cleaning of the cell High CH Partially drain and refill pool with fresh water to dilute Diluting will reduce salt and CYA Check and adjust as needed Cyanuric Acid CYA or Stabilizer Monthly...

Страница 51: ...in the water A low pH acidic or corrosive water contributes to eye and skin irritation as well as damage to pool equipment A high pH will result in scaling cloudy water and ineffective sanitation Impr...

Страница 52: ...03 F 39 4 F 0 9 CALCIUM HARDNESS CF 150 ppm mg L 1 8 200 ppm mg L 1 9 250 ppm mg L 2 0 300 ppm mg L 2 1 400 ppm mg L 2 2 600 ppm mg L 2 4 TOTAL ALKALINITY AF 075 ppm mg L 1 9 100 ppm mg L 2 0 125 ppm...

Страница 53: ...will already have a significant salt residual so always test water before adding salt This can be obtained from the control display or by testing water 3 Using the Salt Addition Chart below find the...

Страница 54: ...rmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or tel...

Страница 55: ......

Страница 56: ...www aquacal com www autopilot com AquaCal AutoPilot Inc 2737 24th Street North St Petersburg Florida 33713 727 823 5642...

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