Tonneau Cover Fitting Instructions
Hilux Dual Cab,
AUG 2005
– SEP 2015
Continuous Rope Tonneau Cover
Part number: ATR01146
CONTENTS
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1 x Tonneau Cover
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Elastic Rope
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1 x Tonneau Support Bar
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3 x Aluminium Ropetrack (484mm Long)
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1 x Fitting Instruction
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2 x Bar Brackets
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16 x Rivets
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4 x Buttons
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1 x Tri-hook
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4 x Dowels
BASIC TOOL REQUIRED
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Drill, 4mm Drill Bit, Tape Measure, Rivet Gun, Marking Pencil / Pen, Clear Silicone / Silicone Gun
1.
INSTALATION PROCEDURE
NOTE
Read entire instructions prior to start.
1.
Using two pieces of dowel join the 3 aluminum rope tracks together. Place the other 2 pieces of
dowel in the ends of the now joined rope track.
2.
Rest the aluminum rope track on the side rails as Shown in Figure 1, and push forward to the
vertical face of the tub.
3.
Using a 4 mm drill bit, drill 6 holes 50mm from the end of each of the aluminum rope tracks into
the front of tub.
4.
Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the
back of the rope tracks and pop rivet into place.
5.
To fit bar brackets measure 760mm back from the inside front edge at the top of the tub and
place them as shown in Figure 2. (5mm from top edge of tub). Drill and rivet using two large
rivets for each Bar Bracket. Install support bar.
6.
To attach buttons measure and drill a hole, using the 4.5mm drill bit, 100mm down and 25mm
forward of the front inside edge of the tub.
7.
Attach the triangle hook with rivets at the centre of the tailgate, above the handle.
8.
Thread rope through each of the eyelets and tie off behind the front eyelet on each side
(Figure 4)
