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AUMA SG 05.1-F05, Руководство по эксплуатации, Страница: 1 / 80

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Part-turn actuators

SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1

Control unit: electromechanic

with actuator controls

AUMATIC AC 01.1 Intrusive

Control

Parallel

Profibus DP

Profibus DP with FOC

→ 

Modbus

Modbus with FOC

DeviceNet

Foundation Fieldbus

Assembly, operation, commissioning

Operation instructions

Содержание SG 05.1-F05

Страница 1: ...SGR 12 1 Control unit electromechanic with actuator controls AUMATIC AC 01 1 Intrusive Control Parallel Profibus DP Profibus DP with FOC Modbus Modbus with FOC DeviceNet Foundation Fieldbus Assembly o...

Страница 2: ...2 Range of application 6 1 3 Applications in Ex zone 22 option 6 1 4 Warnings and notes 7 1 5 References and symbols 8 2 Identification 8 2 1 Name plate 9 2 2 Short description 11 3 Transport storage...

Страница 3: ...ntacts binary 36 8 3 Feedback signals analogue 37 9 Commissioning basic settings 37 9 1 Heat up time for low temperature version 37 9 2 End stops in part turn actuator 38 9 2 1 End stop CLOSED set 39...

Страница 4: ...ng 62 11 Servicing and maintenance 62 11 1 Preventive measures for servicing and safe operation 62 11 2 Maintenance 62 11 3 Disposal and recycling 63 12 Technical data 63 12 1 Features and functions o...

Страница 5: ...cause damage to the valve or the installation The manufacturer will not be held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth o...

Страница 6: ...50 C In accordance with section 10 4 an increased dust deposit on the equipment was not considered for the determination of the maximum surface temperature The correct connection of the thermoswitches...

Страница 7: ...ortant notes and information Symbol for CLOSED valve closed Symbol for OPEN valve open Important information before the next step This symbol indicates what is required for the next step or what has t...

Страница 8: ...name plate 4 Additional plate e g KKS plate Power Plant Classification System Data for identification Figure 2 Actuator name plate 1 Type and size of actuator 2 Commission number Figure 3 Controls nam...

Страница 9: ...nd positions may be either by limit or torque seating Controls are required to operate or process the actuator signals Actuator controls The AUMATIC actuator controls are used to operate AUMA actuator...

Страница 10: ...e to be opened For this purpose the actuator is equipped with an MWG magnetic limit and torque transmitter also supplying analogue torque feedback signals torque indication and analogue position feedb...

Страница 11: ...and dirt Apply suitable corrosion protection agent to uncoated surfaces Damage on display caused by temperatures below permissible level The AUMATIC actuator controls must NOT be stored below 30 C Lo...

Страница 12: ...ut 1 and pull out ball handle 2 2 Insert ball handle 2 in correct position and fasten with cap nut 1 3 After ball handle fitting remove label from handwheel 4 3 Part turn actuator to valve mount Dange...

Страница 13: ...ting position is end position OPEN 2 Thoroughly degrease mounting faces of the mounting flanges 3 Apply a small quantity of grease to the valve shaft 2 4 Place coupling 1 onto valve shaft 2 and secure...

Страница 14: ...r If after mounting the actuator to the valve or the gearbox on site the local controls are in an unfavourable position the mounting position can be changed at a later date Four mounting positions are...

Страница 15: ...or pinching Functional failures possible Turn local controls by a maximum of 180 Carefully assemble local controls to avoid pinching the cables 4 Fasten screws evenly crosswise 15 SG 05 1 SG 12 1 SGR...

Страница 16: ...DC motor Table 4 Maximum permissible protection max protection Rated power Switchgear 16 A gL gG up to 1 5 kW Reversing contactor 32 A gL gG up to 7 5 kW Reversing contactor 63 A gL gG up to 11 kW Rev...

Страница 17: ...ncy for 3 ph and 1 ph AC motors Connecting cables For device insulation appropriate voltage proof cables must be used Specify cables for the highest occurring rated voltage or physically separate the...

Страница 18: ...sed from the mains connection refer to Bus terminal compartment open Figure 11 Mains connection AUMA plug socket connector SD bus 1 Connection housing 2 Screws for connection housing 3 O ring 4 Screws...

Страница 19: ...ctive earth conductor is NOT connected Electric shock possible Connect all protective earth conductors Connect PE connection to external protective earth conductor of connecting cables Start running t...

Страница 20: ...the cables 1 Insert the socket carrier 5 into the cover 1 and fasten with screws 4 2 Clean sealing faces of connection housing 1 and housing 3 Check whether O ring 3 is in good condition replace if d...

Страница 21: ...th suitable blanking plugs 5 4 Insert the wires into the cable glands 5 2 5 Bus cables connect Versions The bus connection described in this chapter applies to the following versions of the connection...

Страница 22: ...oltage protection A Board for line topology B Board for loop topology loop redundancy S1 Bus termination channel 1 S2 Bus termination channel 2 S3 Redundancy X1 Channel 1 from the previous device to t...

Страница 23: ...necting bus cables 1 Connect cables Table 6 Assignment of fieldbus cables Colour SUB D 9 plug pin for other fieldbus devices AUMA labelling at the connection Fieldbus cables green 8 N A A red 3 P B B...

Страница 24: ...ring 4 Fit cover 1 and fasten screws 2 evenly crosswise 5 Fasten cable glands with the specified torque to ensure the required enclosure protection 5 3 Accessories for electrical connection Option 5...

Страница 25: ...itable flexible and screened connecting cables When using connecting cables e g of the heater or switch requiring direct wiring from the actuator to the XK customer connector XA XM XK refer to wiring...

Страница 26: ...frame 2 between the plug socket connector 1 and the housing of the device The enclosure protection of the device IP 68 will not be affected even if the electrical connection 1 is removed Figure 23 El...

Страница 27: ...motor operation extends or reduces the operating time depending on the direction of rotation 6 1 2 Manual operation disengage Release handwheel A spring pulls back the handwheel into the initial posi...

Страница 28: ...PEN 1 Stop actuator Press push button STOP 2 Run actuator in direction CLOSE Press push button CLOSE 3 Information The OPEN CLOSE operation commands can be given either in push to run opera tion mode...

Страница 29: ...indications can be performed via the push buttons 1 4 6 3 1 Short overview Functions of the push buttons Functions Push but tons Scrolling within a group The triangles in the display show which direct...

Страница 30: ...lay indicate which direction of scrolling within one group is possible 6 4 Password entry In the menu group M the settings are password protected To change the parameters a password must be entered fi...

Страница 31: ...tep 1 Set selector switch to position 0 OFF 2 Press C and hold it down for approx 3 seconds Display indicates MAIN MENU M0 LANGUAGE CONTRAST SETTINGS OPERATIONAL DATA 3 Press Display indicates LANGUAG...

Страница 32: ...10 LANGUAGE ENGLISH EDIT C ESC 8 Press again to enter the edit mode Display indicates EDIT M010 LANGUAGE ENGLISH EDIT OK C ESC 9 Set new value Press 10 Accept value or cancel Accept value Press Cancel...

Страница 33: ...display Line 2 indicates currently incoming operation commands OPEN STOP CLOSE or the setpoints E1 or E7 for actuators equipped with positioner process controller in of the total travel LOCAL MODE S0...

Страница 34: ...he different operation states as optical signals The signals can be freely assigned Figure 33 Indication lights LEDs on local controls 1 Marking with symbols standard 2 Marking with figures option Tab...

Страница 35: ...wing angle of 90 the indicator disc 2 rotates approximately 180 Indicates whether the actuator is running running indication Indicates that the end positions are reached via indicator mark 3 Figure 34...

Страница 36: ...a the parameters OUTPUT CONTACT 1 to OUTPUT CONTACT 5 and ALARM CONTACT Alarm contact default value FAULT GROUP 3 fault signal includes torque fault thermal fault phase failure and internal faults Def...

Страница 37: ...d the controls are not live and have cooled down to ambient temperature Under these conditions and after connection to the voltage supply the following heat up times must be complied with prior to com...

Страница 38: ...ws 1 with approx 3 turns 2 Move valve to end position CLOSED with handwheel Check whether end stop nut 2 rotates simultaneously Otherwise Turn end stop nut 2 clockwise until end stop is reached 3 In c...

Страница 39: ...valve end position 5 Fasten screws 1 crosswise at 25 Nm Subsequent to this setting the limit switching for end position OPEN can be set refer to Limit switching set chapter For this the switch com par...

Страница 40: ...3 Turn end stop nut 2 clockwise until it is tight up to the travelling nut 4 4 Swing angle reduction 4 1 Move valve manually to the desired end position OPEN 4 2 Turn end stop nut 2 clockwise until it...

Страница 41: ...l trip shortly before reaching the set tripping torque If this is not the case one of the following fault signals is displayed TSO FAULTS or TSC FAULTS menu S1 Via the menu to parameter MAIN MENU M0 S...

Страница 42: ...TION CLOSED POSITION VIEW M1101 OPEN POSITION CLOSED POSITION Use and to select between OPEN POSITION and CLOSED POSITION 8 Press Display indicates VIEW OPEN POSITION LIMIT C ESC VIEW CLOSED POSITION...

Страница 43: ...isplay shows the set value EDIT M1110 OPEN POSITION LIMIT EDIT C ESC EDIT M1111 CLOSED POSITION LIMIT EDIT C ESC Use and to select between OPEN POSITION and CLOSED POSITION 14 Press again to enter the...

Страница 44: ...lave addess set Via the menu to parameter MAIN MENU M0 SETTINGS M1 MODBUS 1 M1F BAUDRATE M1F11 PARITY M1F12 SLAVEADDRESS M1F14 Setting ranges and default values BAUDRATE 300 38 400 BAUD 4 800 BAUD PAR...

Страница 45: ...dicates MODBUS 1 M1F0 VIEW EDIT 7 View or edit Check settings view continue with 8 Change settings continue with 11 Check settings view 8 Press Display indicates MODBUS 1 M1F01 BAUDRATE PARITY CONNECT...

Страница 46: ...1F11 BAUDRATE PARITY CONNECT CONTROL TIME 14 Use to select BAUDRATE PARITY or SLAVEADDRESS and confirm se lection with Display shows the selected value Example SLAVEADDRESS EDIT M1F14 SLAVEADDRESS 1 E...

Страница 47: ...should exceed the cycle time of the Modbus data transmission to all connected devices If no valid Modbus telegram was received within this time the DATA EX status is left and the failure behaviour or...

Страница 48: ...alve manufacturer Figure 45 Torque switching heads 1 Torque switching head black in direction CLOSE 2 Torque switching head white in direction OPEN 3 Lock screws 4 Torque dials 1 Loosen both lock scre...

Страница 49: ...e the tripping point inadvertently ratchet click is heard after the pointer has snapped Continue turning the setting spindle in the same direction and repeat setting process 9 9 2 End position OPEN wh...

Страница 50: ...atchet click is felt and heard the pointer 2 moves 90 every time 4 If the pointer 2 is 90 from mark 3 Continue turning slowly 5 If the pointer 2 moves to mark 3 Stop turning and release setting spindl...

Страница 51: ...tation is wrong switch off immediately press STOP Eliminate cause i e correct phase sequence for cable set wall bracket Repeat test run 1 Move actuator manually to intermediate position or to sufficie...

Страница 52: ...imit switching setting was changed to ensure that the position feedback 0 4 20 mA supplies correct values Operate actuator electrically via the push buttons OPEN and CLOSE of the local controls once t...

Страница 53: ...uring point 0 4 20 mA 5 Measuring point 0 4 20 mA 1 Connect voltage to electronic position transmitter 2 Move valve to end position CLOSED 3 Connect ammeter for 0 20 mA to measuring points 4 and 5 4 T...

Страница 54: ...9 15 Switch compartment close Danger of corrosion due to damage to paint finish Touch up damage to paint finish after work on the device 1 Clean sealing faces of housing and cover 2 Check whether O ri...

Страница 55: ...ch up damage to paint finish after work on the device 1 Unfasten motor cover 1 2 Set required operating time via potentiometer 3 Clean sealing faces of motor cover and housing 4 Apply a thin film of n...

Страница 56: ...RGENCY STOP Switch check The red test buttons 1 and 2 are used for manual operation of the switches 1 Turn test button 1 in direction of the TSC arrow Torque switch CLOSED trips The indication light f...

Страница 57: ...o status indications S1 to S3 Faults warnings and the NOT READY IND signal have occurred FLT WRN NR 10 2 2 Status indication S1 faults Faults are indicated within the status indication S1 FAULT IND S1...

Страница 58: ...ehaviour of end position switches Verify actuator mechanics Check modulating behaviour Preset values for max starts h or max run ning time h have been exceeded WARNING STARTS RUN Increase dead time Re...

Страница 59: ...indication S3 NOT READY IND S3 READY Table 14 Description of the fault indications Description Signal Actuator can be operated from REMOTE READY Actuator cannot be operated from REMOTE as the selector...

Страница 60: ...ly unit 115 V F5 Automatic reset fuse as short circuit protection for external 24 V DC supply for customer see wiring diagram Information After fuse replacement replace and fasten cover 10 3 2 Motor p...

Страница 61: ...or switch position LOCAL or with the reset command via fieldbus For further information to this topic please refer to the Manual Operation and setting 61 SG 05 1 SG 12 1 SGR 05 1 SGR 12 1 Control unit...

Страница 62: ...required fasten screws while applying the fastening torques as indicated in chapter Assembly When rarely operated Perform test run For enclosure protection IP 68 After submersion Check actuator In ca...

Страница 63: ...tion switches galvanically isolated Intermediate position switch DUO limit switching adjustable for any position Limit switching Torque switching adjustable for directions OPEN and CLOSE Standard Sing...

Страница 64: ...nsumption of the controls depending on the mains voltage 100 to 120 V AC max 650 mA 208 to 240 V AC max 325 mA 380 to 500 V AC max 190 mA Current consumption 24 V DC 20 15 Current consumption Basic ve...

Страница 65: ...undant Modbus interface to form a redundant loop when combined with the SIMA Master Station Max number of actuators equipped with AUMATIC actuator controls per redundant loop 247 units Max possible ca...

Страница 66: ...ctions Ordering data AUMATIC commission number actuator commission number KKS number definition system for power plants valve number plant number Product data Product name actuator works number AUMATI...

Страница 67: ...and signals of the fieldbus interface OPEN STOP CLOSE position setpoint8 RESET Process representation output command signals End position OPEN CLOSED Actual position value9 Actual torque value10 Sele...

Страница 68: ...as actuators sensors Device types 32 devices in each segment without repeater with repeaters expandable to 247 Number of devices Polling between master and slaves query response Bus access 01 Read Coi...

Страница 69: ...ating system for connection to external power supply 230 V AC or 115 V AC Ambient temperature Open close duty operating cycles OPEN CLOSE OPEN SG 05 1 SG 07 1 20 000 SG 10 1 SG 15 000 SG 12 1 1 000 Mo...

Страница 70: ...tromagnetic Compatibility EMC 2004 108 EC Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC EU Directives 70 SG 05 1 SG 12 1 SGR 05 1 SGR 12 1 Control unit electromechanic Technical data...

Страница 71: ...13 Spare parts 13 1 Part turn actuators SG 05 1 SG 12 1 SGR 05 1 SGR 12 1 71 SG 05 1 SG 12 1 SGR 05 1 SGR 12 1 Control unit electromechanic AC 01 1 Intrusive Modbus RTU Spare parts...

Страница 72: ...Sub assembly Socket for motor 504 0 Sub assembly Pin for controls 505 0 Sub assembly Pin for motor 506 0 Sub assembly Plug cover 507 0 Coupling 525 0 Sub assembly Handwheel 542 0 Sub assembly Ball han...

Страница 73: ...13 2 Actuator controls AUMATIC AC 01 1 with AUMA plug socket connector SD bus 73 SG 05 1 SG 12 1 SGR 05 1 SGR 12 1 Control unit electromechanic AC 01 1 Intrusive Modbus RTU Spare parts...

Страница 74: ...Platine 008 1 Sub assembly Logic board 009 0 Relay board 011 1 Bus connection board 050 1 Sub assembly Cover 500 0 Sub assembly Socket carrier complete with sockets 501 0 Sub assembly Pin carrier with...

Страница 75: ...14 Certificates 14 1 Declaration of Incorporation and EC Declaration of Conformity 75 SG 05 1 SG 12 1 SGR 05 1 SGR 12 1 Control unit electromechanic AC 01 1 Intrusive Modbus RTU Certificates...

Страница 76: ...p time 37 I Identification 8 Indication lights 34 Indications 33 Indicator disc 35 53 Inspection record 9 Intermediate frame 26 Intermediate positions 50 Intrusive 9 L LEDs 34 Language in the display...

Страница 77: ...ess 44 Spare parts 71 Standards 5 Status indications in the dis play 33 Storage 11 Swing angle 39 Switch check 56 T Technical data 63 Technical data for switches 64 Terminal plan 16 Test run 51 Torque...

Страница 78: ...marussia auma ru www auma ru ERICHS ARMATUR AB SE 20039 Malm Tel 46 40 311550 Fax 46 40 945515 info erichsarmatur se www erichsarmatur se GR NBECH S NNER A S DK 2450 K benhavn SV Tel 45 33 26 63 00 Fa...

Страница 79: ...jp www auma co jp AUMA ACTUATORS Singapore Pte Ltd SG 569551 Singapore Tel 65 6 4818750 Fax 65 6 4818269 sales auma com sg www auma com sg AUMA Actuators Middle East W L L AE 15268 Salmabad 704 Tel 97...

Страница 80: ...GmbH Co KG P O Box 1362 D 79373 M llheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com Y004 749 001 003 en 3 10 For detailed information on AUMA products refer to the Internet...

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