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AUMA SG 04.2, Руководство по эксплуатации

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Buried service

●

Continuous submersion (observe enclosure protection)

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Potentially explosive atmospheres

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Radiation exposed areas in nuclear power plants

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of the device's
designated use.

Information

These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.

1.3.

Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these
operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure
to observe this warning results in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. Failure
to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to
observe this warning could result in minor or moderate injury. May also be
used with property damage.

Potentially hazardous situation. Failure to observe this warning could result
in property damage. Is not used for personal injury.

Safety alert symbol 

 warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.

1.4.

References and symbols

The following references and symbols are used in these instructions:

Information

The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)

Wiring diagram

Texts extracted from other documents

Texts extracted from other documents are highlighted in a different font. For example

Wiring diagram

.

➥

Result of a process step

Describes the result of a preceding process step.

5

SG 04.2 – SG 10.2
with actuator controls MEC 03.1

Safety instructions

Содержание SG 04.2

Страница 1: ...Part turn actuators SG 04 2 SG 10 2 with actuator controls MEC 03 1 Marine version Assembly and commissioning Operation instructions...

Страница 2: ...ion 7 3 Name plate 9 4 Transport and storage 9 4 1 Transport 9 4 2 Storage 10 5 Assembly 10 5 1 Mounting position 10 5 2 Actuator mount to valve 10 5 2 1 Overview on coupling variants 10 5 2 2 Actuato...

Страница 3: ...1 Mechanical position indicator 38 10 2 Indication lights on local controls of MEC 03 1 39 11 Signals output signals 39 11 1 Status signals output signals 40 12 AUMA CDT software accessories 41 13 Cor...

Страница 4: ...ith the user Operation Prerequisites for safe and smooth operation Correct transport proper storage mounting and installation as well as careful commissioning Only operate the device if it is in perfe...

Страница 5: ...level of risk Failure to observe this warning could result in death or serious injury Indicates a potentially hazardous situation with a low level of risk Failure to observe this warning could result...

Страница 6: ...r signals Software Using the AUMA CDT software for Windows based computers notebooks or tablets actuator data can be uploaded and read settings can be modified and stored With the AUMA Cloud we provid...

Страница 7: ...Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Serial number 6 Operating time 7 Maximum torque 8 Type of lubricant 9 Permissible ambient temperature 10 Current at...

Страница 8: ...r for any product inquiries On the Internet at http www auma com Service Support myAUMA we offer a service allowing authorised users to download order related documents such as wiring diagrams and tec...

Страница 9: ...f or on a wooden pallet Cover to protect against dust and dirt Apply suitable corrosion protection agent to uncoated surfaces Long term storage For long term storage more than 6 months observe the fol...

Страница 10: ...gs or couplings with pilot bore must be machined to match the valve shaft prior to mounting the actuator to the valve e g with bore and keyway two flat or square bore Assemble valve and actuator in th...

Страница 11: ...coupling 1 Coupling 2 Valve shaft 3 Grub screw 4 Clamping washer and screw with curved spring lock washer Figure 9 Mounting positions for coupling Table 2 Mounting position of the coupling within fitt...

Страница 12: ...rotate handwheel until bores line up 7 2 If required shift actuator by one tooth on the coupling 8 Fasten actuator with screws Information We recommend applying liquid thread sealing material to the...

Страница 13: ...tuator refer to name plate We recommend refraining from using residual current devices RCD However if an RCD is used within the mains the residual current device must be of type B Consider length and...

Страница 14: ...voltage XG2 Control and signalling XG3 Motor control XG4 Signals to and from the actuator XA1 Motor XA2 Actuator signals The permissible cable length between MEC 03 1 actuator controls and the actuato...

Страница 15: ...wer plug to actuator XG4 17 contacts socket for signal connector to the actuator Figure 13 Connections to MEC 03 1 compatible with MEC 02 1 XG1 5 contacts socket for power plug power supply XG2 17 con...

Страница 16: ...bles and wires to the connector refer to the enclosed wiring diagram For further data such as terminal cross sections cable diameters and tools e g crimping pliers refer to separate Technical data ITT...

Страница 17: ...ction to external protective earth conductor of connection cable Power the device only once the protective earth conductor has been connected Table 4 Terminal cross sections and earth connection tight...

Страница 18: ...al controls Figure 16 MEC 03 1 actuator controls with local controls option During motor operation the actuator may be operated from LOCAL via the push buttons of local controls 18 SG 04 2 SG 10 2 Ele...

Страница 19: ...n Information The swing angle set in the factory e g 90 as well as the setting range e g 82 to 98 is indicated in the order related technical data sheet The swing angle can be freely adjusted within t...

Страница 20: ...PEN set Information In general the end stop OPEN does not have to be set 1 Remove screw plug 1 2 Move valve to end position OPEN with crank handle handwheel 3 If the valve end position is not reached...

Страница 21: ...m the setting of these sub assemblies Open 1 Loosen screws 2 and remove cover 1 from the switch compartment Close 2 Clean sealing faces of housing and cover 3 Check whether O ring 3 is in good conditi...

Страница 22: ...been changed the end position detection has to be readjusted Two LEDs are available for setting 7 3 1 Setting for clockwise closing The following description is only valid for clockwise closing i e dr...

Страница 23: ...ition OPEN 8 Operate valve exactly to end position OPEN If the green LED is illuminated end position detection OPEN has been correctly set If the green LED is not illuminated or only flickering end po...

Страница 24: ...t again The setting disc should be positioned in the middle between illumination and going out of the green LED 5 After setting end position CLOSED Hold setting disc tight and tighten both screws 1 6...

Страница 25: ...asuring range The measuring range only has to be readjusted if the swing angle set in the factory has been enlarged Setting elements The RWG is housed in the actuator switch compartment The switch com...

Страница 26: ...end position CLOSED anew and check minimum value 4 1 mA If necessary correct the setting 7 5 Mechanical position indicator set Figure 24 Position indication in end position CLOSED pointer perpendicula...

Страница 27: ...Further information on indication page 37 Mechanical position indicator 27 SG 04 2 SG 10 2 with actuator controls MEC 03 1 Commissioning...

Страница 28: ...re versions can be downloaded from www auma com 8 1 Actuator controls open close For changing switch settings open actuator controls cover open Electric shock due to presence of hazardous voltage Fail...

Страница 29: ...changed via AUMA CDT software OFF 1 Software mode sliding switch at white dot Settings of switches S2 through S4 and S6 through S10 are NOT relevant Settings are defined via software parameters ON 0...

Страница 30: ...e Limit Setting values Limit Limit seating in end positions Torque Torque seating in end positions 8 4 Torque switching set Valve damage due to excessive tripping torque limit setting The tripping tor...

Страница 31: ...0 35 3 320 160 80 40 4 360 180 90 45 5 400 200 100 50 6 440 220 110 55 7 500 250 125 63 8 500 250 125 63 9 Setting via software parameters AUMA CDT Condition Switch S5 is in position ON software mode...

Страница 32: ...Motor is operating in stepping mode 1 Setting via software parameters AUMA CDT Motor speed and thus actuator operating time can be modified by means of the software parameters described below Contrar...

Страница 33: ...t via the Speed REMOTE software parameter Table 11 Beispielwerte zur Einstellung f r Baugr en SG 04 2 05 2 07 2 Operating time Output drive s Speed Motor rpm Output speed via AIN1 Speed I O interface...

Страница 34: ...indrical grip standard 2 Crank handle with conical grip 3 Handwheel with five edge ring 4 Handwheel with five ripple ring 1 Close valve Turn crank handle handwheel clockwise Drive shaft valve turns cl...

Страница 35: ...e setpoints e g 0 4 20 mA Change over between OPEN CLOSE control and setpoint control For actuators equipped with positioner it is possible to select between OPEN CLOSE control REMOTE OPEN CLOSE and s...

Страница 36: ...and wear protective gloves Activate operation mode LOCAL Hold down push button 2 for approx 3 seconds until the indication light 4 is blinking in blue If the right indication light is blinking in blue...

Страница 37: ...position OPEN or CLOSE has been reached Perform the position indicator setting to match the valve Refer to page 26 Mechanical position indicator set Table 13 Valve position setting with regard to the...

Страница 38: ...position OPEN OPEN illuminated in green The number of blinking signals indicates the number of fault signal Refer to Corrective action chapter Fault blinking in red Table 15 Indication light 2 default...

Страница 39: ...utputs Designation of output contact in AUMA CDT software Designation of output contacts in wiring dia gram Signal DOUT 2 End position OPEN K 1 End position OPEN Signal DOUT 1 End position CLOSED K 2...

Страница 40: ...vice cable is required Read perform basic settings via AUMA CDT software Basic settings at the device in actuator controls made via switches are read only via AUMA CDT on delivery and cannot be modifi...

Страница 41: ...Signal loss of analogue input 4 20 mA Fault indication 3 3 blinks Operation mode DISABLED Operation via the local controls is disabled Enable local controls function Fault indication 4 4 blinks Fault...

Страница 42: ...logic board The fuses become visible when removing the cover to the actuator controls page 28 Actuator controls open close If a fuse is defective the power board has to be replaced Figure 37 Primary f...

Страница 43: ...ques as indicated in chapter Assembly When rarely operated Perform test run For enclosure protection IP68 After submersion Check actuator In case of ingress of water locate leaks and repair Dry device...

Страница 44: ...waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 44 SG 04 2 SG 10 2 Servicing and maintenance with act...

Страница 45: ...st 4 Indicated weight includes part turn actuator with electrical connection in standard version unbored coupling and handwheel crank handle 5 Features and functions of actuator Short time duty S2 15...

Страница 46: ...ductors or relay outputs are available each with max 30 V 1 A switching power They are preassigned with the signals as indicated below Status signals output signals Variants of semi conductor output t...

Страница 47: ...dulating duty is not possible during continuous immersion Enclosure protection according to EN 60529 Pollution degree 4 when closed pollution degree 2 internal Pollution degree according to IEC 60664...

Страница 48: ...her information Electromagnetic Compatibility EMC 2014 30 EU Low Voltage Directive 2014 35 EU Machinery Directive 2006 42 EC EU Directives 48 SG 04 2 SG 10 2 Technical data with actuator controls MEC...

Страница 49: ...16 Spare parts 16 1 Part turn actuator SG 04 2 SG 10 2 49 SG 04 2 SG 10 2 with actuator controls MEC 03 1 Spare parts...

Страница 50: ...no Sub assembly Cover 500 0 Sub assembly Coupling 525 0 Screw plug 539 0 Sub assembly Protective earthing 541 0 Sub assembly Crank handle with cylindrical grip 542 0 1 Sub assembly Crank handle with...

Страница 51: ...51 SG 04 2 SG 10 2 with actuator controls MEC 03 1...

Страница 52: ...52 SG 04 2 SG 10 2 with actuator controls MEC 03 1...

Страница 53: ...tion 7 8 47 End position detection verific ation 22 End stops 19 F Fault indications 41 Flange size 8 Fuses 41 H Housing material 45 I Indication lights 38 Indications 37 Inspection certificate 8 Insu...

Страница 54: ...T 35 Shock resistance 47 Short circuit protection 13 Signals 39 Size 8 Software 29 40 Spare parts 49 Standards 4 Storage 9 Supply networks 13 Support 43 Swing angle 19 45 Switch S5 MODE 40 T Technical...

Страница 55: ...55...

Страница 56: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y009 142 003 en 1 20 For detailed information on AUMA products refer to the Internet www...

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