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1.

Safety instructions

1.1.

Basic information on safety

Standards/directives

Our products are designed and manufactured in compliance with recognised
standards and directives.

The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.

Safety instructions/warn-

ings

All personnel working with this device must be familiar with the safety and warning
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.

Qualification of staff

Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.

Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.

Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant are responsible
for respect and control of these regulations, standards, and laws.

Electrostatic charging

Das Getriebe muss am Installationsort geerdet werden.

Highly efficient charge generating processes (processes more efficient than manual
friction) on the device surface must be excluded at any time, since they will lead to
propagating brush discharges and therefore to ignition of a potentially explosive
atmosphere.

This also applies to fireproof coatings or covers available as an option.

Ignition hazards

Gearboxes were subjected to an ignition hazard assessment in compliance with the
currently applicable standard according to ISO 80079-36/ -37. Hot surfaces,
mechanically generated sparks as well as static electricity and stray electric currents
were identified and assessed as major potential ignition sources. Protective measures
to prevent the likelihood that ignition sources arise were applied to the gearboxes.
This includes in particular lubrication of the gearbox, the IP protection codes and the
warnings and notes contained in these operation instructions.

Commissioning

Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.

Operation

Prerequisites for safe and smooth operation:

Correct transport, proper storage, mounting and installation, as well as careful
commissioning.

Only operate the device if it is in perfect condition while observing these instruc-
tions.

Immediately report any faults and damage and allow for corrective measures.

Observe recognised rules for occupational health and safety.

Observe the national regulations.

During operation, the device warms up and increased surface temperature may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.

Protective measures

The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.

3

GP 10.1 – GP 30.1 

Safety instructions

Содержание GP 10.1

Страница 1: ...Multi turn gearboxes GP 10 1 GP 30 1 Assembly and commissioning Operation instructions...

Страница 2: ...Assembly 9 4 1 Mounting position 9 4 2 Handwheel fitting 9 4 3 Multi turn actuators for motor operation 10 4 3 1 Input mounting flange mount 11 4 4 Mount gearbox to valve 11 4 4 1 Output drive types...

Страница 3: ...atmosphere This also applies to fireproof coatings or covers available as an option Ignition hazards Gearboxes were subjected to an ignition hazard assessment in compliance with the currently applica...

Страница 4: ...operation instructions each marked by the appropriate signal word DANGER WARNING CAUTION NOTICE Indicates an imminently hazardous situation with a high level of risk Failure to observe this warning re...

Страница 5: ...of manufacturer 2 Address of manufacturer 3 Type designation valve attachment flange 4 Order number 5 Serial number 6 Reduction ratio 7 Factor 8 Max valve torque output torque 9 Type of lubricant 10...

Страница 6: ...us product identification MK12345 Reduction ratio The reduction ratio within gearing reduces the required input torques and increases the operating time Factor Mechanical conversion factor for actuato...

Страница 7: ...es or hooks as well as eyebolt to gearbox or wrap around the gearbox and actuator housings Respect total weight of combination Lifting via eyebolt is only permissible for the net weight of the gearbox...

Страница 8: ...ticular the output drive parts and mounting surface with long term corrosion protection agent 2 At an interval of approx 6 months Check for corrosion If first signs of corrosion show apply new corrosi...

Страница 9: ...ining ring 7 Ball handle 1 For input shafts with keyway Place retaining ring 1 onto input shaft 2 2 If required fit spacer 3 3 Slip handwheel 4 onto input shaft 4 If required fit spacer 5 5 Secure han...

Страница 10: ...10 1 G0 F10 20 3 1 G0 F10 20 4 1 G1 2 F14 30 2 4 1 GP 14 1 G1 2 F14 20 30 3 1 G0 F10 20 4 1 G1 2 F14 30 4 1 GP 16 1 G0 F10 20 8 1 G1 2 F14 30 4 1 GP 25 1 G1 2 F14 30 8 1 G0 F10 20 16 1 G3 F16 40 4 1...

Страница 11: ...on instructions pertaining to the multi turn actuator 4 4 Mount gearbox to valve 4 4 1 Output drive types B Figure 8 Output drive type B 1 Gearing flange 2 Hollow shaft with keyway 3 Valve shaft with...

Страница 12: ...spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten gearbox with screws Information We recommend applying liquid thread sealing material to the screws to...

Страница 13: ...structions pertaining to the multi turn actuator For limit seating determine overrun i e how much does the valve move after the motor has been switched off When setting the torque switching within the...

Страница 14: ...quired fasten screws while applying the tightening torques as indicated in chapter Assembly For screws sealed and secured with e g thread sealing material this action is not required Recommendation fo...

Страница 15: ...e for controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 15 GP 10 1 GP 30 1 Servicing and main...

Страница 16: ...63 5 30 347 7 2 8 1 75 5 30 174 14 4 16 1 Conversion factor from output torque to input torque to determine the actuator size 1 Bore with keyway according to DIN 6885 1 2 Possible combinations with mu...

Страница 17: ...ter tight up to max 20 m head of water Option KN Suitable for installation in industrial units in water or power plants with a low pollutant concentration Standard Corrosion protection KS Suitable for...

Страница 18: ...Further information ATEX Directive 2014 34 EU Machinery Directive 2006 42 EC EU Directives 18 GP 10 1 GP 30 1 Technical data...

Страница 19: ...8 Spare parts 8 1 Multi turn gearboxes GP 10 1 GP 14 1 2 4 1 3 1 4 1 19 GP 10 1 GP 30 1 Spare parts...

Страница 20: ...MA from any liability Representation of spare parts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planet carrier 022 0 I...

Страница 21: ...8 2 Multi turn gearboxes GP 14 1 4 1 8 1 21 GP 10 1 GP 30 1 Spare parts...

Страница 22: ...ts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover 002 0 Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing 006 0 Sub assembly I...

Страница 23: ...8 3 Multi turn gearboxes GP 16 1 4 1 8 1 23 GP 10 1 GP 30 1 Spare parts...

Страница 24: ...liability Representation of spare parts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing 006 0 Internal g...

Страница 25: ...8 4 Multi turn gearboxes GP 25 1 30 1 16 1 25 GP 10 1 GP 30 1 Spare parts...

Страница 26: ...Housing cover with drive shaft 003 0 Sub assembly Planetary gearing first stage 006 0 Sub assembly Planetary gearing second stage GP 25 1 007 0 Sub assembly Planetary gearing second stage GP 30 1 008...

Страница 27: ...8 5 Multi turn gearboxes GP 25 1 30 1 4 1 8 1 27 GP 10 1 GP 30 1 Spare parts...

Страница 28: ...ightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing GP 25 1 007 0 Sub assembly Planetary gearing GP 30 1 008 0 Int...

Страница 29: ...29 GP 10 1 GP 30 1...

Страница 30: ...30 GP 10 1 GP 30 1...

Страница 31: ...Mounting position 9 Multi turn actuators for motor operation 9 N Name plate 5 O Operation 3 Order number 5 6 Output drive types B 11 Output torque 5 P Packaging 8 Protective measures 3 Q Qualificatio...

Страница 32: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y006 889 003 en 1 21 For detailed information on AUMA products refer to the Internet www...

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