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Read operation instructions first.

●

Observe safety instructions.

●

These operation instructions are part of the product.

●

Store operation instructions during product life.

●

Pass on instructions to any subsequent user or owner of the product.

Target group:

This document contains information for assembly, commissioning and maintenance staff.

Table of contents

Page

3

1.

Safety instructions.................................................................................................................

3

1.1.

Basic information on safety

4

1.2.

Range of application

4

1.3.

Warnings and notes

4

1.4.

References and symbols

5

2.

Identification...........................................................................................................................

5

2.1.

Name plate

6

2.2.

Short description

7

3.

Transport, storage and packaging........................................................................................

7

3.1.

Transport

8

3.2.

Storage

8

3.3.

Packaging

9

4.

Assembly................................................................................................................................

9

4.1.

Mounting position

9

4.2.

Handwheel fitting

9

4.3.

Multi-turn actuators for motor operation

10

4.3.1.

Input mounting flange: mount

11

4.4.

Mount gearbox to valve

11

4.4.1.

Output drive types B 

11

4.4.1.1.

Gearbox with output drive types B: mount to valve

13

5.

Commissioning......................................................................................................................

13

5.1.

Seating via multi-turn actuator

14

6.

Servicing and maintenance...................................................................................................

14

6.1.

Preventive measures for servicing and safe operation

14

6.2.

Maintenance intervals

14

6.3.

Disposal and recycling

16

7.

Technical data.........................................................................................................................

16

7.1.

Technical data Multi-turn gearboxes

19

8.

Spare parts.............................................................................................................................

19

8.1.

Multi-turn gearboxes GP 10.1 – GP 14.1 (2.4:1/3:1/4:1)

21

8.2.

Multi-turn gearboxes GP 14.1 (4:1/8:1)

23

8.3.

Multi-turn gearboxes GP 16.1 (4:1/8:1)

25

8.4.

Multi-turn gearboxes GP 25.1 – 30.1(16:1)

27

8.5.

Multi-turn gearboxes GP 25.1 30.1 (4:1/8:1)

31

Index........................................................................................................................................

2

 GP 10.1 – GP 30.1

Table of contents

Содержание GP 10.1

Страница 1: ...Multi turn gearboxes GP 10 1 GP 30 1 Assembly and commissioning Operation instructions...

Страница 2: ...Assembly 9 4 1 Mounting position 9 4 2 Handwheel fitting 9 4 3 Multi turn actuators for motor operation 10 4 3 1 Input mounting flange mount 11 4 4 Mount gearbox to valve 11 4 4 1 Output drive types...

Страница 3: ...atmosphere This also applies to fireproof coatings or covers available as an option Ignition hazards Gearboxes were subjected to an ignition hazard assessment in compliance with the currently applica...

Страница 4: ...operation instructions each marked by the appropriate signal word DANGER WARNING CAUTION NOTICE Indicates an imminently hazardous situation with a high level of risk Failure to observe this warning re...

Страница 5: ...of manufacturer 2 Address of manufacturer 3 Type designation valve attachment flange 4 Order number 5 Serial number 6 Reduction ratio 7 Factor 8 Max valve torque output torque 9 Type of lubricant 10...

Страница 6: ...us product identification MK12345 Reduction ratio The reduction ratio within gearing reduces the required input torques and increases the operating time Factor Mechanical conversion factor for actuato...

Страница 7: ...es or hooks as well as eyebolt to gearbox or wrap around the gearbox and actuator housings Respect total weight of combination Lifting via eyebolt is only permissible for the net weight of the gearbox...

Страница 8: ...ticular the output drive parts and mounting surface with long term corrosion protection agent 2 At an interval of approx 6 months Check for corrosion If first signs of corrosion show apply new corrosi...

Страница 9: ...ining ring 7 Ball handle 1 For input shafts with keyway Place retaining ring 1 onto input shaft 2 2 If required fit spacer 3 3 Slip handwheel 4 onto input shaft 4 If required fit spacer 5 5 Secure han...

Страница 10: ...10 1 G0 F10 20 3 1 G0 F10 20 4 1 G1 2 F14 30 2 4 1 GP 14 1 G1 2 F14 20 30 3 1 G0 F10 20 4 1 G1 2 F14 30 4 1 GP 16 1 G0 F10 20 8 1 G1 2 F14 30 4 1 GP 25 1 G1 2 F14 30 8 1 G0 F10 20 16 1 G3 F16 40 4 1...

Страница 11: ...on instructions pertaining to the multi turn actuator 4 4 Mount gearbox to valve 4 4 1 Output drive types B Figure 8 Output drive type B 1 Gearing flange 2 Hollow shaft with keyway 3 Valve shaft with...

Страница 12: ...spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten gearbox with screws Information We recommend applying liquid thread sealing material to the screws to...

Страница 13: ...structions pertaining to the multi turn actuator For limit seating determine overrun i e how much does the valve move after the motor has been switched off When setting the torque switching within the...

Страница 14: ...quired fasten screws while applying the tightening torques as indicated in chapter Assembly For screws sealed and secured with e g thread sealing material this action is not required Recommendation fo...

Страница 15: ...e for controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 15 GP 10 1 GP 30 1 Servicing and main...

Страница 16: ...63 5 30 347 7 2 8 1 75 5 30 174 14 4 16 1 Conversion factor from output torque to input torque to determine the actuator size 1 Bore with keyway according to DIN 6885 1 2 Possible combinations with mu...

Страница 17: ...ter tight up to max 20 m head of water Option KN Suitable for installation in industrial units in water or power plants with a low pollutant concentration Standard Corrosion protection KS Suitable for...

Страница 18: ...Further information ATEX Directive 2014 34 EU Machinery Directive 2006 42 EC EU Directives 18 GP 10 1 GP 30 1 Technical data...

Страница 19: ...8 Spare parts 8 1 Multi turn gearboxes GP 10 1 GP 14 1 2 4 1 3 1 4 1 19 GP 10 1 GP 30 1 Spare parts...

Страница 20: ...MA from any liability Representation of spare parts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planet carrier 022 0 I...

Страница 21: ...8 2 Multi turn gearboxes GP 14 1 4 1 8 1 21 GP 10 1 GP 30 1 Spare parts...

Страница 22: ...ts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover 002 0 Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing 006 0 Sub assembly I...

Страница 23: ...8 3 Multi turn gearboxes GP 16 1 4 1 8 1 23 GP 10 1 GP 30 1 Spare parts...

Страница 24: ...liability Representation of spare parts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing 006 0 Internal g...

Страница 25: ...8 4 Multi turn gearboxes GP 25 1 30 1 16 1 25 GP 10 1 GP 30 1 Spare parts...

Страница 26: ...Housing cover with drive shaft 003 0 Sub assembly Planetary gearing first stage 006 0 Sub assembly Planetary gearing second stage GP 25 1 007 0 Sub assembly Planetary gearing second stage GP 30 1 008...

Страница 27: ...8 5 Multi turn gearboxes GP 25 1 30 1 4 1 8 1 27 GP 10 1 GP 30 1 Spare parts...

Страница 28: ...ightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing GP 25 1 007 0 Sub assembly Planetary gearing GP 30 1 008 0 Int...

Страница 29: ...29 GP 10 1 GP 30 1...

Страница 30: ...30 GP 10 1 GP 30 1...

Страница 31: ...Mounting position 9 Multi turn actuators for motor operation 9 N Name plate 5 O Operation 3 Order number 5 6 Output drive types B 11 Output torque 5 P Packaging 8 Protective measures 3 Q Qualificatio...

Страница 32: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y006 889 003 en 1 21 For detailed information on AUMA products refer to the Internet www...

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