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INDEX

Copyright © ATSG  1999

September, 1999

C H RY S L E R    4 5 R F E

2

AUTOMATIC TRANSMISSION SERVICE GROUP

9200 S. DADELAND BLVD.  SUITE 720

MIAMI, FLORIDA  33156

(305) 670-4161

CLUTCH APPLICATION CHART ......................................................................................................................     4
SOLENOID ON/OFF CHART ...............................................................................................................................     5
CASE CONNECTOR AND TCM PIN CAVITY IDENTIFICATION ...............................................................     11
WIRING SCHEMATIC .........................................................................................................................................    13
CONTROL RELAY AND FUSE LOCATIONS ..................................................................................................     14
TRS/SOLENOID BODY TESTS ..........................................................................................................................     18
OBDII DIAGNOSTIC TROUBLE CODE IDENTIFICATION ........................................................................     20
OIL PASSAGE IDENTIFICATION .....................................................................................................................     22
LINE PRESSURE TESTING ................................................................................................................................     30
GENERAL OPERATION INFORMATION ........................................................................................................    31
TRANSMISSION DISASSEMBLY PROCEDURE .............................................................................................   32
COMPONENT REBUILD PROCESS
    TRANSMISSION CASE ASSEMBLY ..............................................................................................................   42
     LOW/REVERS E CLUTCH HOUSING ASSEMBLY .....................................................................................   44
     2-4 C LUTCH RETAINER ASSEMBLY ...........................................................................................................    50
    GEAR TRAIN COMPONENTS ........................................................................................................................   53
     I NPUT CLUTCH HOUSING ASSEMBLY ......................................................................................................   54
     I NPUT CLUTCH HOUSING SNAP RING IDENTIFICATION ...................................................................    56
     OIL PUMP ASSEMBLY INCLUDING VALVES ...........................................................................................    65
    VALVE BODY ASSEMBLY ..............................................................................................................................   73
TRANSMISSION FINAL ASSEMBLY ................................................................................................................   83
CHECKING FRONT AND REAR END-PLAY ...................................................................................................   89
AIR PRESSURE TESTS .........................................................................................................................................    91
END-PLAY SPECIFICATIONS ............................................................................................................................    96
FLUID SPECIFICATIONS ....................................................................................................................................    96
TORQUE SPECIFICATIONS AND BOLT IDENTIFICATION .......................................................................    97
EXPLODED ILLUSTRATIONS OF INTERNAL PARTS ..................................................................................    98    
THRUST BEARING CHART ...............................................................................................................................  108
SPECIAL TOOLS ..................................................................................................................................................  109
IDENTIFICATION TAG LOCATION .................................................................................................................  112

CAUTION:   ATSG service manuals are intended for use by professional, 
qualified technicians.  Attempting repairs or service without the proper 
training, tools and equipment could cause injury to you or others and damage 
to the vehicle that may cause it not to operate properly.

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Содержание Chrysler 45RFE

Страница 1: ...4 CLUTCH RETAINER ASSEMBLY 50 GEAR TRAINCOMPONENTS 53 INPUT CLUTCH HOUSING ASSEMBLY 54 INPUT CLUTCH HOUSING SNAP RING IDENTIFICATION 56 OIL PUMP ASSEMBLY INCLUDING VALVES 65 VALVEBODY ASSEMBLY 73 TRA...

Страница 2: ...opying recording or otherwise without written permission of Automatic Transmission Service Group This includes all text illustrations tablesandcharts The information and part numbers contained in this...

Страница 3: ...P Technical Service Information 3 JEEP GRAND CHEROKEE 45RFE TRANSMISSION FOUND BEHIND 4 7L ENGINE FOR 1999 Copyright 1999 ATSG Figure 1 4 Four Forward Speeds 5 Relative Torque Capacity R Rear Wheel Dr...

Страница 4: ...ON ON 3 00 1 3 00 1 3 00 1 3 00 1 1 67 1 1 67 1 1 67 1 1 50 1 1 00 1 1 00 1 0 75 1 ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON HOLD HOLD HOLD REVERSE NEUTRAL OD 1ST 1 1ST 2 1ST 2 2ND OD 2ND...

Страница 5: ...nown The 2nd prime is enabled only during kickdown shifts above certain speeds that enhances vehicle performance by allowing for a higher gear ratio passing gear at highway speeds Refer to the chart i...

Страница 6: ...Speed Sensors are located on the left side of the transmission and are illustrated in Figure 11 The input shaft speed sensor reads input shaft speed off of a tone wheel The TCM compares this reading w...

Страница 7: ...r this results in MIL illumination or Limp in Mode operation depends on the type of DTC that was set If the TCM determines that transmission damage may result from the DTC type that was set the TCM wi...

Страница 8: ...Normally Vented Underdrive Solenoid Multi Select Solenoid Overdrive Solenoid 4th Clutch Solenoid 2nd Clutch Solenoid Low Reverse Solenoid TWO DIFFERENT TYPES OF SHIFT SOLENOIDS 4799591 97 VALVE BODY P...

Страница 9: ...hes are located inside the solenoid and pressure switch assembly and are only serviced by replacing the complete assembly The Transmission Control Module TCM is located as shown below and relies on fi...

Страница 10: ...mined by using the DRB Scan Tool and reading the Input Output Speed Sensor values in the Monitors display Gear ratio can be obtained by dividing the Input Speed Sensor value by the Output Speed Sensor...

Страница 11: ...ulti Select Solenoid Control Speed Sensor Ground Transmission Oil Temperature Sensor Signal Transmission Control Relay Output 4th Clutch Pressure Switch Signal 2nd Clutch Pressure Switch Signal Low Re...

Страница 12: ...id Control 4th Clutch Solenoid Control Overdrive Clutch Solenoid Control 2nd Clutch Solenoid Control L R TCC Clutch Solenoid Control Multi Select Solenoid Control Speed Sensor Ground Output Speed Sens...

Страница 13: ...nsor Multi Select Solenoid Underdrive Solenoid Overdrive Solenoid 2nd Clutch Solenoid 4th Clutch Solenoid LR TCC Solenoid Pressure Control Solenoid Starter Relay Ignition Switch 12V Output Speed Senso...

Страница 14: ...e Relay Horn Relay AC Clutch Relay Wiper On Off Relay Wiper Hi Lo Relay Heater Relay Down Stream Heater Relay Up Stream Starter Relay Fuel Pump Relay Automatic Shutdown Relay Transmission Control Rela...

Страница 15: ...45RF AA 099 AUTOMATIC TRANSMISSION SERVICE GROUP Technical Service Information 15 INPUT SPEED SENSOR LINE PRESSURE SENSOR FROM COOLER LOCK UP ON PRESSURE LOCK UP OFF PRESSURE OUTPUT SPEED SENSOR Figu...

Страница 16: ...taps Line Pressure Adapter Tool No 8259 to install into the line pressure sensor circuit and then reinstall the sensor and pressure gage lll l l l l l l l l l l l l l l l l l l l l l l l l l l l l l...

Страница 17: ...ation 17 Copyright 1999 ATSG Low Reverse Clutch 2nd Clutch 4th Clutch COOLER FILTER COOLER FILTER BYPASS VALVE Overdrive Clutch Underdrive Clutch Reverse Clutch Figure 13 243810187P52119099AA TITTJ243...

Страница 18: ...O T41 T42 T3 T1 T2 T41 GRD OR CONNECTOR PIN 4 GRD T42 GRD OR CONNECTOR PIN 5 GRD T3 GRD OR CONNECTOR PIN 8 GRD T1 GRD OR CONNECTOR PIN 9 GRD T2 GRD OR CONNECTOR PIN 13 GRD SOLENOID RESISTANCE CHART R...

Страница 19: ...ION RANGE SENSOR AND SOLENOID BODY ASSEMBLY 1 4 8 5 9 6 10 11 12 13 17 14 18 15 19 16 20 21 22 23 7 2 3 Transmission Case Connector Front W W 0 1 OFF RPM RPM COM mA A V V mV W W W W V mA A mA A Meter...

Страница 20: ...ure Switch Sense Circuit 88 2nd Clutch Pressure Switch Sense Circuit 82 4th Clutch Hydraulic Pressure Test Failure A8 2nd Clutch Hydraulic Pressure Test Failure A2 Line Pressure Sensor Voltage Out Of...

Страница 21: ...uate Element Volume 2nd Clutch 61 Inadequate Element Volume Overdrive 62 Inadequate Element Volume Underdrive 63 P1768 P1770 P1771 P1772 P1773 YES YES AUTOMATIC TRANSMISSION SERVICE GROUP Technical Se...

Страница 22: ...Information 22 Low Reverse Clutch Pressure Overdrive Clutch Pressure Underdrive Clutch Pressure Reverse Clutch Pressure 4th Clutch Pressure 2nd Clutch Pressure Line Pressure TRANSFER PLATE 4799655 05...

Страница 23: ...Figure 19 AUTOMATIC TRANSMISSION SERVICE GROUP Technical Service Information 23 Copyright 1999 ATSG 45RFE VALVE BODY SPACER PLATE AKPPHELP RU...

Страница 24: ...E GROUP Technical Service Information 24 Copyright 1999 ATSG OD ACCUM UD ACCUM 4TH CLUT ACCUM 2ND CLUT ACCUM LOW REV ACCUM SEVEN CHECKBALL LOCATIONS ARE SHOWN BELOW 45RFE ACCUMULATOR AND CHECKBALL LOC...

Страница 25: ...p supply fluid during idle and at low engine speeds Under these conditions there is not enough pressure from the primary stage to close the shuttle valve As engine speed increases so does the output f...

Страница 26: ...AUTOMATIC TRANSMISSION SERVICE GROUP Technical Service Information 26 Copyright 1999 ATSG Figure 21 45RFE PUMP SPACER PLATE AKPPHELP RU...

Страница 27: ...Copyright 1999 ATSG Torque Converter Clutch Switch Valve Torque Converter Clutch Control Valve Torque Converter Clutch Accumulator Valve Torque Converter Clutch Limit Valve Pressure Regulator Valve P...

Страница 28: ...E GROUP Technical Service Information 28 Copyright 1999 ATSG Figure 23 4799578 45RFE OIL PUMP COVER PASSAGE AND FEED HOLE IDENTIFICATION Reverse Clutch Overdrive Clutch Underdrive Clutch Exhaust Conve...

Страница 29: ...ight 1999 ATSG 45RFE OIL PUMP STATOR PASSAGE AND FEED HOLE IDENTIFICATION Overdrive Clutch Underdrive Clutch Reverse Clutch Reverse Clutch Reverse Clutch Bleed Orifice Overdrive Clutch Bleed Orifice O...

Страница 30: ...gage lll l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ll l l lll l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ll l l lll...

Страница 31: ...rakes 5 Shift transmission through all gear ranges and thenbacktotheNeutralposition 6 Removedipstickandcheckfluidlevel A Correct level is in crosshatch area B Correct maximum level is to MAX arrow C I...

Страница 32: ...thetotaldialindicatorreading O RING Copyright 1999 ATSG 1 Drainfluidfromthetransmission 2 Cleanexteriorofthetransmissionthoroughly withasuitablesolventorpressurewasher 3 Removethetorqueconverterfromth...

Страница 33: ...10187 P52119099AA 45RF AA 099 4799655 05111 AK 1 98 Copyright 1999 ATSG 10 Removethe15bottompanbolts usingan8mm socket as shown inFigure 31 11 RemovebottomoilpanasshowninFigure31 12 Removethebottompan...

Страница 34: ...vice Information Figure 33 Figure 34 Figure 35 Copyright 1999 ATSG 4799655 4799655 05111 AK 1 98 243810187P52119099AA TITTJ243810187 P52119099AA 45RF AA 099 4799655 05111 AK 1 98 VALVE BODY RETAINING...

Страница 35: ...iscard the cooler oil filter from the transmission case as shown in Figure 35 17 Remove the cooler by pass valve from case asshown inFigure35 18 Removetheoutersnapringretainingthetrans missionfrontcov...

Страница 36: ...in transmission See Figure 37 27 Set the input clutch housing assembly aside for componentdisassembly 28 Remove the 2 4 clutch retainer front snap ring whichisatapered snap ring from transmission case...

Страница 37: ...2 3 4 5 1 2 4 CLUTCH RETAINER TAPERED SNAP RING GOES IN CASE 2 NUMBER 5 THRUST BEARING SELECTIVE 3 2 4 CLUTCH RETAINER 4 2 4 CLUTCH RETAINER FLAT SNAP RING GOES IN CASE 1 SECOND CLUTCH STEEL PLATES 2...

Страница 38: ...igure40 36 Removethenumber7thrustbearingasshown inFigure40 37 Remove the reaction sun gear as shown in Figure40 38 Removethenumber8thrustbearingasshown inFigure40 39 Remove the reaction carrier revers...

Страница 39: ...e42 43 Remove the number 10 thrust bearing assembly asshown inFigure42 44 Removetheinputsungearassemblyasshown inFigure43 45 Removethenumber11thrustbearingasshown inFigure43 46 Removetheinputplanetary...

Страница 40: ...n case by lifting straight up as shown in Figure 45 and set aside for componentdisassembly 1 2 1 2 1 INPUT INTERNAL RING GEAR ASSEMBLY 2 NUMBER 12 THRUST BEARING 1 LOW REVERSE CLUTCH HOUSING TAPERED S...

Страница 41: ...NUAL SHAFT AND LEVER ASSEMBLY 1 3 4 5 6 7 2 1 PARK ROD RETAINING E CLIP 2 MANUAL SHAFT RETAINING PIN BOLT 30 TORX 3 MANUAL SHAFT AND LEVER ASSEMBLY 4 PARK ROD ASSEMBLY 5 PARK PAWL ROD GUIDE 6 PARK PAW...

Страница 42: ...anual lever Refer to Figures 48 and 49 9 Install the retaining E clip and insure that it is fully seated as shown in Figure 48 10 Ensure that the parking linkage works freely and set case aside for fi...

Страница 43: ...VERSE BELLVILLE PLATE SPLIT RETAINING RING 7 LOW ROLLER CLUTCH LOWER SNAP RING 8 LOW REVERSE CLUTCH STEEL PLATES 6 REQUIRED 9 LOW REVERSE CLUTCH FRICTION PLATES 6 REQUIRED 10 LOW REVERSE CLUTCH BACKIN...

Страница 44: ...e piston as shown inFigure51 6 Compress the low reverse piston bellville plate and install the split retaining ring to hold the bellville spring in the clutch housing Refer to Figures51and53 7 Install...

Страница 45: ...WASHER WHEN ASSEMBLED CORRECTLY OUTER RACE WILL FREEWHEEL CLOCKWISE LOW ROLLER CLUTCH ASSEMBLY FREEWHEEL HOLD 11 Check for proper low roller clutch operation and set aside for installation after clutc...

Страница 46: ...Install the low reverse backing plate with the inside bevel facing up as shown in Figure 56 14 Install the low reverse backing plate snap ring as shown in Figure 56 This is a selective snap ringtoadju...

Страница 47: ...e Snap Ring No 1 Snap Ring No 2 Snap Ring No 3 Snap Ring No 4 Snap Ring No 5 Snap Ring No 6 16 Install the low roller clutch assembly into the low reverseclutchhousingbyrotatingouter race clockwise to...

Страница 48: ...48 AUTOMATIC TRANSMISSION SERVICE GROUP Technical Service Information Figure 60 2 4 CLUTCH RETAINER EXPLODED VIEW Copyright 1999 ATSG 1 2 3 4 5 6 7 8 9 10 11 12 14 15 13 AKPPHELP RU...

Страница 49: ...ING SEAL 9 4TH CLUTCH PISTON 10 4TH CLUTCH PISTON RETURN SPRING ASSEMBLY 11 4TH CLUTCH PISTON RETURN SPRING RETAINING SNAP RING 12 4TH CLUTCH STEEL PLATES 098 THICK 3 REQUIRED 13 4TH CLUTCH FRICTION P...

Страница 50: ...mallamountofTransJel 4 Install the 2nd clutch piston in the 2 4 retainer asshown inFigure62 5 Install the 2nd clutch piston bellville plate on top of the 2nd clutch piston in retainer 6 Position the 2...

Страница 51: ...INNER SEAL 4 4TH CLUTCH PISTON 5 4TH CLUTCH PISTON RETURN SPRING ASSEMBLY 6 4TH CLUTCH PISTON RETURN SPRING RETAINING SNAP RING 1 4TH CLUTCH RETURN SPRING RETURN SPRING SNAP RING 2 4 5 6 3 12 Using a...

Страница 52: ...beginning with a steel plate and alternating with friction plate until you have installed three of each plate as shown inFigure66 15 Install the 4th clutch backing plate as shown in Figure 66 This pl...

Страница 53: ...7 INPUT SUN GEAR 8 NUMBER 10 THRUST BEARING 9 REVERSE PLANETARY CARRIER ASSEMBLY 10 REVERSE CARRIER INPUT RING GEAR FLAT SNAP RING 11 NUMBER 9 THRUST BEARING 12 REACTION CARRIER REVERSE SUN GEAR ASSE...

Страница 54: ...IC TRANSMISSION SERVICE GROUP Technical Service Information Figure 69 Copyright 1999 ATSG INPUT CLUTCH HOUSING COMPONENTS EXPLODED VIEW 19 8 7 4799090 1 2 5 3 6 4 18 34 35 37 38 36 9 20 21 22 23 24 AK...

Страница 55: ...PISTON ASSEMBLY 17 FLAT SNAP RING 18 NUMBER 2 THRUST BEARING 20 UNDERDRIVE CLUTCH STEEL PLATES 067 THICK 4 REQUIRED 21 UNDERDRIVE CLUTCH LINED PLATES 078 THICK 4 REQUIRED 22 UNDERDRIVE OVERDRIVE REACT...

Страница 56: ...o 5 Snap Ring No 6 Snap Ring No 7 Snap Ring No 8 Thickness Tapered 091 Flat 060 Flat 078 Flat 060 Flat 060 Flat 072 Tapered 095 Waved 060 I D to O D Varies Varies 189 187 139 155 186 187 Snap Ring No...

Страница 57: ...wearordamage 3 Removethesmall eyelet snapringfromthe inputshaftasshowninFigure72 4 Removethedrainbackballcapsuleassembly fromtheinputshaftusingapicktool Remove anddiscardthe O ring SeeFigure72 5 Insta...

Страница 58: ...tainer into overdrive reverse piston by rotating into position as shown inFigure75 15 InstallinputclutchretainerandOD Reverse pistonassemblyontotheinputclutchhub as shown inFigure76 16 Install the inp...

Страница 59: ...PRING RETAINER AND BALANCE PISTON ASSEMBLY 4 BALANCE PISTON RETAINING SNAP RING 17 Install the input clutch molded rubber piston in input clutch retainer as shown in Figure 77 18 Install the input clu...

Страница 60: ...their locations in Figure 71 on Page 56 This chart will identify all snap rings in the input housing 1 UNDERDRIVE CLUTCH STEEL PLATES 067 THICK 4 REQUIRED 2 UNDERDRIVE CLUTCH LINED PLATES 078 THICK 4...

Страница 61: ...their locations in Figure 71 on Page 56 This chart will identify all snap rings in the input housing Special Note We have provided you with a snap ring identification chart to identify the snap rings...

Страница 62: ...to the assembly and zero the the indicator against the tooth of the clutch friction disc Apply 20 psi of air pressure to the reverse clutch and record the dial reading 39 The correct reverse clutch c...

Страница 63: ...ce Information 63 Figure 81 Figure 82 Copyright 1999 ATSG Copyright 1999 ATSG 1 1 2 2 1 NUMBER 2 THRUST BEARING ASSEMBLY 2 UNDERDRIVE CLUTCH HUB AND SHAFT ASSEMBLY 1 NUMBER 3 THRUST BEARING ASSEMBLY 2...

Страница 64: ...nstallthereverseclutchhubassemblyintothe inputhousingoverbothshafts asshownin Figure83 48 Re install the reverse clutch pack completely asshown inFigure80 49 Install the number 5 selective thrust bear...

Страница 65: ...MP BODY TO PUMP COVER RETAINING BOLTS 24 REQUIRED 3 OIL PUMP BODY ASSEMBLY 4 PUMP BODY TO PUMP COVER HOLLOW DOWELS 2 REQUIRED 5 OIL PUMP DRIVE GEAR 6 OIL PUMP DRIVEN GEARS 7 OIL PUMP SHUTTLE VALVE 8 O...

Страница 66: ...RTER CLUTCH CONTROL VALVE RETAINER 7 TORQUE CONVERTER CLUTCH ACCUMULATOR VALVE 8 TORQUE CONVERTER CLUTCH ACCUMULATOR VALVE SPRING 9 TCC ACCUMULATOR VALVE RETAINER 530 WIDE 062 THICK 10 TORQUE CONVERTE...

Страница 67: ...mponents Replace any parts that show wear or damage 4 Notice that there is not a pump body bushing but there are bushings in the stator to inspect 5 Install a new converter seal into the pump body usi...

Страница 68: ...talledintothe propercavityintheoilpumpbody andthatthe dowelsareinstalledasshowninFigure91 12 Installtheoilpumpspacerplateontothepump bodyoverthedowelsasshowninFigure92 13 Installthetwoscrewstoretainth...

Страница 69: ...hnical Service Information 69 Copyright 1999 ATSG Figure 92 Figure 93 Figure 94 2 3 2 3 OIL PUMP SPACER PLATE OIL PUMP COVER OIL PUMP BODY TO PUMP COVER SCREWS 24 REQUIRED SPACER PLATE SCREWS 1 0 2 3...

Страница 70: ...mbly as shown in Figure 95 20 Torque the 5 stator shaft support bolts down to 12Nm 105inlbs 21 Install five new sealing rings on stator support in their respective grooves and ensure that they are pro...

Страница 71: ...ERVICE GROUP Technical Service Information 71 Copyright 1999 ATSG Copyright 1999 ATSG Figure 96 Figure 97 2 3 1 0 2 3 8 23 5 9 C 1 R 9 7 1 2 6 A 4 COMPLETED OIL PUMP ASSEMBLY STATOR SHAFT SEALING RING...

Страница 72: ...ODY TRANSFER PLATE 2 VALVE BODY ASSEMBLY SCREWS 50 REQUIRED 3 1 16 PIPE PLUGS 7 REQUIRED 4 VALVE BODY SPACER PLATE 5 1 4 VITON CHECK BALLS 7 REQUIRED 6 VALVE BODY ASSEMBLY 7 MANUAL VALVE DETENT SPRING...

Страница 73: ...he15screwsthatareshadedasshown inFigure100 Thesescrewsmustberemoved first so the TRS Solenoid Body that contains most of the electrical components will not be cleanedwithanysolvents 2 Do Not remove th...

Страница 74: ...ERDRIVE CLUTCH ACCUMULATOR PISTON AND SEALS 7 OVERDRIVE CLUTCH ACCUMULATOR SPRING SINGLE 8 UNDERDRIVE CLUTCH ACCUMULATOR PISTON AND SEALS 9 UNDERDRIVE CLUTCH ACCUMULATOR SPRINGS DOUBLE 10 4TH CLUTCH A...

Страница 75: ...lug Somemanualsillustrateaboreplug wireretainerforthislocation Ourunitdidnot haveone norisitneededastheaccumulator coverretainsthisvalvetrain SeeFigure98 5 Installtheaccumulatorpistonsandspringsinto t...

Страница 76: ...TOMATIC TRANSMISSION SERVICE GROUP Technical Service Information 76 Figure 101 Figure 100 Copyright 1999 ATSG Copyright 1999 ATSG VALVE BODY SPACER PLATE 4799655 05111 AK 1 98 TRANSFER PLATE AKPPHELP...

Страница 77: ...valve body as shown inFigure100 11 Install the transfer plate over locating dowels on the valve body as shown in Figure 101 12 Install the 35 valve body to transfer plate bolts in the locations shown...

Страница 78: ...40 in lbs Refer to Figure103 18 Install the manual valve detent spring and bolt and torque bolt to 4 5 Nm 40 in lbs Refer to Figure103 19 Install the low reverse seal into the valve body with the hou...

Страница 79: ...ation 79 Copyright 1999 ATSG Copyright 1999 ATSG Figure 104 Figure 105 4th Clutch Seal 2nd Clutch Seal L R Clutch Seal 4799655 05111 AK 1 98 INSTALL THE 15 SCREWS THAT ARE SHADED TO SECURE THE TRANSMI...

Страница 80: ...REQUIRED MULTI SELECT ANDUNDERDRIVE SOLENOIDS 12 SOLENOID NEEDLE AND SEAT BODY 13 SHIFT SOLENOID POLES 3 REQUIRED 14 TRS SOLENOID BODY SCREEN AND GASKET ASSEMBLY 15 SCREEN GASKET ASSEMBLY RETAINING S...

Страница 81: ...ISSION SERVICE GROUP Technical Service Information 81 Figure 107 Copyright 1999 ATSG 9 10 11 12 13 14 15 16 17 18 19 20 Side View Showing Proper Spring Installation TRANSMISSION RANGE SENSOR EXPLODED...

Страница 82: ...TRANSMISSION CASE ASSEMBLY TRANSMISSION CASE ASSEMBLY 2 1 SECOND CLUTCH STEEL PLATES 2 REQUIRED 2 SECOND CLUTCH FRICTION PLATES 2 REQUIRED 3 SECOND CLUTCH BACKING PLATE Figure 109 1 2 3 1 2 4 CLUTCH...

Страница 83: ...dholestoward thevalvebodyareaasshowninFigure109 6 Installthe2 4clutchretainer tapered snapring intothetransmissioncase Ensurethatthesnap ringopenendsarelocatedtowardthevalve bodyarea RefertoFigures109...

Страница 84: ...into the groove in the case just above the low reverse housing and ensure that it is fully seated See Figure 111 14 Install the number 12 thrust bearing assembly onto the low reverse clutch housing wi...

Страница 85: ...MBLY Cont d 19 Install the input sun gear assembly as shown in Figure113 byrotatingintoposition 20 Install the number 10 thrust bearing assembly onto the reverse planetary carrier in direction shown i...

Страница 86: ...Figure116 26 Install the reaction sun gear in transmission by rotatingintoposition SeeFigure116 27 Install the number 7 thrust bearing into back side of the reaction internal gear in direction shown i...

Страница 87: ...EL PLATES 2 REQUIRED 2 SECOND CLUTCH FRICTION PLATES 2 REQUIRED 3 SECOND CLUTCH BACKING PLATE 33 Install the number six thrust bearing assembly onto the bottom of 2 4 clutch retainer in the direction...

Страница 88: ...e Information 88 Figure 119 243810187P52119099AA TITTJ243810187 P52119099AA 45RF AA 099 DIAL INDICATOR Figure 120 Copyright 1999 ATSG NUMBER ONE THRUST BEARING NUMBER FIVE THRUST BEARING SELECTIVE INP...

Страница 89: ...embly with the flat side down into the pocket of the input housing as shown in Figure 120 Continued on Page 90 42 Install input clutch housing assembly into the transmission case See Figure 120 Ensure...

Страница 90: ...n Figure 123 47 Install the outer front cover plate snap ring to hold the front cover plate in the case as shown inFigure123 48 Install the inner front cover plate snap ring onto the oil pump assembly...

Страница 91: ...125 Figure 124 Copyright 1999 ATSG Copyright 1999 ATSG 243810187P52119099AA TITTJ243810187 P52119099AA 45RF AA 099 COOLER FILTER BYPASS VALVE COOLER FILTER Low Reverse Clutch 2nd Clutch 4th Clutch Ove...

Страница 92: ...ting dowels that must line up with bores in case and the 23 way connector sealmustnotbedamaged 54 Use the illustration in Figure 127 to identify the exact location of the valve body bolts 55 Install a...

Страница 93: ...1999 ATSG Copyright 1999 ATSG Figure 127 4799655 4799655 05111 AK 1 98 VALVE BODY RETAINING BOLTS VALVE BODY RETAINING BOLTS VALVE BODY RETAINING BOLTS PRIMARY OIL FILTER OIL FILTER RETAINING BOLT 243...

Страница 94: ...rk gear retaining snap ring as shown inFigure130 62 Apply a bead of RTV silicone and install the extensionhousingontothetransmissioncase asshown inFigure130 63 Install12extensionhousingbolts studsand...

Страница 95: ...nformation 95 Figure 131 Copyright 1999 ATSG Figure 130 INPUT SPEED SENSOR OUTPUT SPEED SENSOR 243810187P52119099AA TITTJ243810187 P52119099AA 45RF AA 099 PARK GEAR PARK GEAR SNAP RING 243810187P52119...

Страница 96: ...and torque both cooler line fittings in case to 17 5 Nm 155 in lbs 69 This concludes transmission final assembly DIPSTICK TUBE SEAL LINE PRESSURE SENSOR END PLAY SPECIFICATIONS ONLY RECOMMENDED FLUID...

Страница 97: ...NG TO TRANSMISSION CASE 10 REQUIRED M EXTENSION HOUSING TO TRANSMISSION CASE 2 REQUIRED N MANUAL SHAFT RETAINING BOLT 1 REQUIRED TORQUE SPECIFICATIONS BOLT IDENTIFICATION Cooler Line Fittings 17 5 Nm...

Страница 98: ...MP BODY TO PUMP COVER RETAINING BOLTS 24 REQUIRED 3 OIL PUMP BODY ASSEMBLY 4 PUMP BODY TO PUMP COVER HOLLOW DOWELS 2 REQUIRED 5 OIL PUMP DRIVE GEAR 6 OIL PUMP DRIVEN GEARS 7 OIL PUMP SHUTTLE VALVE 8 O...

Страница 99: ...ING GEAR 5 INPUT PLANETARY CARRIER REVERSE INTERNAL RING GEAR 6 NUMBER 11 THRUST BEARING 7 INPUT SUN GEAR 8 NUMBER 10 THRUST BEARING 9 REVERSE PLANETARY CARRIER ASSEMBLY 10 REVERSE CARRIER INPUT RING...

Страница 100: ...IC TRANSMISSION SERVICE GROUP Technical Service Information Figure 134 Copyright 1999 ATSG INPUT CLUTCH HOUSING COMPONENTS EXPLODED VIEW 19 8 7 4799090 1 2 5 3 6 4 18 34 35 37 38 36 9 20 21 22 23 24 A...

Страница 101: ...PISTON ASSEMBLY 17 FLAT SNAP RING 18 NUMBER 2 THRUST BEARING 20 UNDERDRIVE CLUTCH STEEL PLATES 067 THICK 4 REQUIRED 21 UNDERDRIVE CLUTCH LINED PLATES 078 THICK 4 REQUIRED 22 UNDERDRIVE OVERDRIVE REAC...

Страница 102: ...102 AUTOMATIC TRANSMISSION SERVICE GROUP Technical Service Information Figure 136 2 4 CLUTCH RETAINER EXPLODED VIEW Copyright 1999 ATSG 1 2 3 4 5 6 7 8 9 10 11 12 14 15 13 AKPPHELP RU...

Страница 103: ...INNER D RING SEAL 9 4TH CLUTCH PISTON 10 4TH CLUTCH PISTON RETURN SPRING ASSEMBLY 11 4TH CLUTCH PISTON RETURN SPRING RETAINING SNAP RING 12 4TH CLUTCH STEEL PLATES 098 THICK 3 REQUIRED 13 4TH CLUTCH...

Страница 104: ...EVERSE BELLVILLE PLATE SPLIT RETAINING RING 7 LOW ROLLER CLUTCH LOWER SNAP RING 8 LOW REVERSE CLUTCH STEEL PLATES 6 REQUIRED 9 LOW REVERSE CLUTCH FRICTION PLATES 6 REQUIRED 10 LOW REVERSE CLUTCH BACKI...

Страница 105: ...AINING E CLIP 2 MANUAL SHAFT RETAINING PIN BOLT 30 TORX 3 MANUAL SHAFT AND LEVER ASSEMBLY Figure 141 Copyright 1999 ATSG 1 3 4 5 6 7 2 1 PARK ROD RETAINING E CLIP 2 MANUAL SHAFT RETAINING PIN BOLT 30...

Страница 106: ...BODY TRANSFER PLATE 2 VALVE BODY ASSEMBLY SCREWS 50 REQUIRED 3 1 16 PIPE PLUGS 7 REQUIRED 4 VALVE BODY SPACER PLATE 5 1 4 VITON CHECK BALLS 7 REQUIRED 6 VALVE BODY ASSEMBLY 7 MANUAL VALVE DETENT SPRIN...

Страница 107: ...VERDRIVE CLUTCH ACCUMULATOR PISTON AND SEALS 7 OVERDRIVE CLUTCH ACCUMULATOR SPRING SINGLE 8 UNDERDRIVE CLUTCH ACCUMULATOR PISTON AND SEALS 9 UNDERDRIVE CLUTCH ACCUMULATOR SPRINGS DOUBLE 10 4TH CLUTCH...

Страница 108: ...e 144 Copyright 1999 ATSG THRUST BEARING CHART 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 7 8 9 10 11 6 12 5 BEARINGS NUMBER 1 2 3 4 7 8 9 10 11 ARE THE SAME BEARING BEARINGS NUMBER 6 AND NUMBER 12 ARE THE SA...

Страница 109: ...k oil pressuresthroughthevalvebodytaps Line Pressure Adapter Tool No 8259 to install into the line pressure sensor circuit and then reinstall the sensor and pressure gage lll l l l l l l l l l l l l l...

Страница 110: ...SSION SPECIAL TOOLS Dipstick Tube Seal Installer 8254 Oil Pump Seal Installer C 3860 A Front Cover Inner Sna Ring Installer 8255 UD OD Balance Piston Seal Protector 8252 2nd Clutch Bellville Spring an...

Страница 111: ...Information 111 Copyright 1999 ATSG Figure 147 45RFE TRANSMISSION SPECIAL TOOLS Low Reverse Bellville Spring Compressor 8285 Cooler Filter Wrench 8321 UD OD Balance Piston Spring Compressor 8251 4th C...

Страница 112: ...119099AA TITTJ243810187 P52119099AA 45RF AA 099 Transmission identification numbers are stamped on the left side of the case just above the oil pan gasket surface Refer to this information when replac...

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