ATS SuperTrak GEN3, Руководство по эксплуатации и обслуживанию, Страница: 142 / 366

130 SuperTrak™ GEN3 System Operation and Maintenance Manual
Rev. 9 (12-2021)
Operating Procedures
Pre-Start Inspection
Before the SuperTrak conveyance platform power is turned ON for the
first time, complete the pre-power ON checks.
See
Pre-Power ON Checks on page 132.
In addition, complete one (1) or more of the following to make sure the
upper v-rail is adequately lubricated:
• Make sure there is a pallet for every 2 m of track.
• Add an additional 20 drops of lubricant to the pallet lubrication felt.
• Manually wipe lubricant onto the upper v-rail.
Remove excess oil from the SuperTrak that may have dripped from the
upper v-rail.
During startup, the SuperTrak conveyance platform uses an identification
process to locate unrecognized pallets. There could be uncontrolled pallet
movement during this process. When all pallets are located, the
SuperTrak conveyance platform switches to normal pallet control.
For systems where minor pallet collisions are acceptable, no action is
required. Be aware that straight sections have minimal or no movement
during startup, whereas curved sections may have significant movement.
For systems where pallet collisions are not acceptable, use the PLC code
(or TrakMaster) before startup to determine which sections contain
unrecognized pallets, and then manually move those pallets so the
software can identify the pallet position.
Task Complete
1. Verify that all users have been properly trained and instructed in safety
procedures and SuperTrak conveyance platform operation.
2. Verify that the top and bottom rails are clean and that the pallets have had
the proper preventive maintenance.
3. Inspect around the SuperTrak conveyance platform, to make sure there
are no abnormal obstructions along the path that the pallets travel.
4. Verify that all energy sources have locks and tags removed.
5. Verify that no one is working inside the guarding.
6. Verify that all guarding is correctly installed and operational.
7. Complete the pre-power ON check to confirm that shorts do not exist in
the system.
See
Pre-Power ON Checks on page 132.
8. Confirm that the sections are correctly aligned. Section joints and heights
should not exceed ±0.07 mm (0.003 in.).
See
Align the SuperTrak Conveyance Platform Section Joints on page 98,
and Align the SuperTrak Conveyance Platform Section Heights on page
99.