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REV. 03

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CHAPTER 9 – ERRORS AND TROUBLE-SHOOTING

9.1 ERROR DISPLAY

During machine operation, various cause of faulty operation can occur. If defected by the micro-
processor, they appear on the display as follows:

ERRORS: MEANING:

SOLUTION:

Err

-0-

The machine is not preset up by the
manufacturer before delivery.

Call for the technical service.

Err -CAL- Faulty calibration.

Recalculation.

Err -2-

Speed too low during balancing measurement
spin.

Check the driven belt
Check the bearings
Check the motor
Check the quick locking nut tightness

Err -5-

Micro switch is not adjsuted properly or
defcetive.

Check and adjust it or replace it if
necessary.

Err -6-

The balancing measurement spin is stopped
by carelessness.

9.2 TROUBLE-SHOOTING

ROUBLE

OSSIBLE

AUSE

OLUTION

No display when
switching on

1. There is no power.
2. The faulty power plug.
3. The electrical wires are

disconnected.

4. Wrong power voltage.
5. Fuses are blown.

1. Check power on.
2. Replace.
3. Reconnect.
4. Check for correct voltage.
5. Replace.

The diameter measured
is not correct.

1. The gauge is not positioned

correctly when measuring.

2. The gauge is not calibrated.

1. Position the gauge correctly.
2. Calibrate the gauge.

The measurement
gauge cannot function
properly.

1. The gauge fails to return onto its

orginal position automatically.

1. Reset the gauge.
2. Switch off and switch on the

machine again

The machine does not
spin when the wheel
guard is closing.

1. The function “start from the guard

closing” is not enabled.

2. The wheel guard is not closed

completely.

3. The electric wire for the micro

switch is disconnected.

4. The micro switch is not adjusted

properly or faulty.

1. Enable the function if

necessary.

2. Close the guard completely.
3. Reconnect.
4. Check for correct adjustment

or replace it if necessary.

Inconsistent unbalance
reading

1. The machine is shocked.
2. The machine is not rested solidly.
3. The wheel is not tightened.
4. Wrong data entry.
5. The machine is not calibrated.

1. Do not shock the machine

and restart a spin.

2. Sit the machine solidly.
3. Tighten the wheel.
4. Entry the correcgt data.
5. Calculate the machine.

Содержание WB11

Страница 1: ......

Страница 2: ...eading Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators BOLD TYPE Important information WARNING before operating the lift and carrying out any adjustment read carefully chapter 7 installation where all proper operations for a better functioning of the lift are shown ...

Страница 3: ...7 7 7 4 COMMISSIONING 8 4 1 SPACE REQUIRED 4 2 SHAFTASSEMBLY 4 3 WHEEL GUARD MOUNTING 4 4 ELECTRIC CONNECTION 8 8 9 9 5 CONTROL PANEL AND MENU FUNCTION 10 5 1 CONTROL PANEL 5 2 MENU FUNCTIONS 11 11 6 OPERATION OF THE WHEEL BALANCER 12 6 1 BASICOPERATIONINFORMATION 6 2 MOUNTINGWHEELONSHAFT 6 3 WHEEL DATA ENTRY 6 4 BALANCING MODE 6 4 1 DYNAMIC MODE 6 4 2 STATIC MODE 6 4 3 STANDARD ALU MODE 6 4 4 UNB...

Страница 4: ...d be taken as correct 1 3 MANUAL KEEPING For a proper use of this manual the following is recommended x Keep the manual near the lift in an easily accessible place x Keep the manual in an area protected from the damp x Use this manual properly without damaging it x Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden...

Страница 5: ...wheel under emergency conditions x A wheel guard of high impact plastic that is designed to prevent the counterweights from flying out in any directing except toward the floor x A switch interlock system prevents the machine from starting if the guard is not lowered and stops the wheel whenever the guard is raised 2 3 INTENDED USE x This wheel balancer has been designed and manufactured exclusivel...

Страница 6: ...H Quick locking nut I Cone adaptor J Wheel support shaft K Measuring gauge L Foot brake 2 6 TECHNICAL SPECIFICATION Max wheel weight 75kg Wheel diameter 39 1000mm Rim diameter 10 26 255 660mm Wheel width 1 5 20 39 510mm Balancing precision f1g Resolution 1 4 degrees Cycle time 7 s Max balancing speed 150 rpm Power supply 110V 220V 230V 1Ph Motor power 180w Noise level 70 dbA Fig 1 ...

Страница 7: ...rd and the nylon bag x Remove the fixing bolts from the packing pallet x Check that the equipment is in perfect condition making sure that no parts are damaged or missing Use fig 1 for reference If in doubt do not use the machine and contact your retailer 3 3 STORAGE Packages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 10 C and 40 C In the ...

Страница 8: ... adequate clearance around and above the balancer The place of installation must also provide at least the space shown in pictures Fig 3 and Fig 4 so as to allow all parts of the machine to operate correctly and without any restriction x Make sure the location selected has enough room above and behind the machine so the wheel guard can be raised completely The location must also provide working ro...

Страница 9: ...t Make sure the connection of the phases is right Improper electrical hook up can damage motor and will not be covered under warranty x The machine is supplied with a single phase mains cable plus earth ground x Check to make sure the characteristics of your systems correspond to those required by the machine The supply voltage and mains frequency is given on the machine nameplate It cannot be cha...

Страница 10: ...ALU mode selected 5 LED indicator POSITION OF UNBALANCE inside 6 LED indicator POSITION OF UNBALANCE outside 7 Indicator ALUƿ mode selected 8 Indicator SPLIT function 9 Indicator OPT 10 Digital readouts AMOUNT OF UNBALANCE outside 11 Push button manual DISTANCE A setting 12 Push button manual WIDTH B setting 13 Push button manual DIAMETER D setting 14 Indicator unbalance reading ζ5g 25oz 15 Push b...

Страница 11: ...RCYCLE WHEEL mode selection those functions are disabled in this model 5 2 MENU FUNCTIONS figure 8 OPT function DIAMETER mm inch WIDTH mm inch WHEEL GUARD on off Start from GUARD closing Approx 1 5g or 0 1 0 25oz BEEP on off Entry SET UP menu g oz unbalance measurement unit See SELF CALIBRATION chapter SELF DIAGNOSIS Press to exit any function ...

Страница 12: ...g a spin can be started by pressing START button or closing the wheel guard if START FROM GUARD CLOSING is enabled x When the figures have been established the spin is automatically braked to a stop in the correction zone After the machine stops the unbalanced amounts are shown on the digital readouts x Rotate the wheel slowly by hand until LED indicators light up to indicate the correct angular w...

Страница 13: ...ner side of the hub x Select the cone that best fits the centre hole in the wheels Slide the cone onto the shaft with the large end towards the faceplate x Lift the wheel onto the shaft and centre it on the cone x Attach the pressure cup to the quick locking nut and install the assembly onto the shaft Tighten securely 6 2 2 STANDARD FRONT CONE MOUTING ref Fig 10 A wheel should be centered by the o...

Страница 14: ... on the gauge to the inner side of the rim as shown in the figure 11 Entry the data manually x Measure the width at the rim with the supplied caliper as shown in the figure 12 Entry the data manually x Check the diameter indicated on the rim Entry the data manually A The distance measured from the machine to the inner side of the rim Fig 11 B The wheel width D The wheel diameter Fig 12 Fig 13 ...

Страница 15: ...m On the initial screen press Fig 14 Correction of outer side Correction of inner side 6 4 2 STATIC MODE The static mode is used for motorcycles or narrow wheels when it is not possible to place the counterweights on both sides of the rim Clip a single weight on one of sides of the rim or in centre of wheel according to the diameter of the wheel mounted Press to select Static mode when the LED ind...

Страница 16: ... of light alloy rims with application of adhesive weights on the rim shoulders Both weight positions are fixed Balancing of light alloy rims with hidden application of adhesive weights Outer weight position is fixed Combination application clip on weight inside and hidden adhesive weight on outside Outer weight position is same as ALU2 Combination application adhesive weight outside and clip on we...

Страница 17: ...ic balance press If the unbalance amount shown on the digital readouts is exceeding 30g the digital readouts display YES OPT In this case start OPT function x Mark with chalk reference points on the same position of both the tire and the rim x Rotate the wheel to move the marked points to 12 o clock position x Press to memorize the position x Remove the wheel from the balancer x Remove the tire fr...

Страница 18: ...ET UP 7 1 SELF DIAGNOSIS Fig 17 Rotate the wheel in direction of rotation the readouts display from 0 to 255 Rotate the wheel in reverse direction of rotation the readouts displays from 255 to 0 Push the balancing shaft from any direction the readouts change Push the balancing shaft from any direction the readouts change ...

Страница 19: ...ibration is performed with the correct data Fig 18 Mount a wheel with average data on the shaft Entry the exact data of the wheel mounted Perform the first spin under normal condition Rotate the wheel manually to 12 o clock and apply 100g weight on the inner side of the rim Start the second spin After the second spin rotate the wheel manually to 12 o clock and apply 100g weight on the outer side o...

Страница 20: ...l not be held responsible for complaints deriving from the use of spare parts made by other manufacturers or for damage caused by tampering or removal of safety systems 8 2 ORDINARY MAINTENANCE This balancer requires only minor maintenance to keep the machine operating properly x Keep the area around the machine clear x Keep the display clean and clear Use a vaporizing cleaner only Do not use clea...

Страница 21: ...ace 3 Reconnect 4 Check for correct voltage 5 Replace The diameter measured is not correct 1 The gauge is not positioned correctly when measuring 2 The gauge is not calibrated 1 Position the gauge correctly 2 Calibrate the gauge The measurement gauge cannot function properly 1 The gauge fails to return onto its orginal position automatically 1 Reset the gauge 2 Switch off and switch on the machine...

Страница 22: ...RIC DIAGRAM red red black Phase encoder 1 phase motor Capacitor Power transformer Braking transformer Power board Micro switch Power switch CPU Digital readouts Outer piezo Inner piezo black red black red black Key pad L N PE L N M ...

Страница 23: ...re powered by well lubricated and moisture free compressed air if a suspected defective part has not been properly lubricated it will not be covered under warranty Shall establish procedures to periodically maintain and inspect the equipment Shall ensure that your wheel balancer is protected by a surge protector Shall ensure that all equipment shall have adequate amperage service THIS WARRANTY IS ...

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