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MPZ 001e

Handling, Installation

Operation &

Maintenance Instructions

4100-001-06.05

Department TB

Page

Rev. Index

Name 01.06.05

Schell

Date

01.01.09

Rack & Pinion Drives

Released 01.06.05

Lorch

Drive Systems

Rack and Pinion Drives

Operating Manual

www.tekmatic.com 815.282.1775 [email protected]

Содержание MPZ 001e

Страница 1: ...100 001 06 05 Department TB Page 1 24 Rev Index B Name 01 06 05 Schell Date 01 01 09 Rack Pinion Drives Released 01 06 05 Lorch Drive Systems Rack and Pinion Drives Operating Manual 2009 Atlanta Drive...

Страница 2: ...n 19 Starting Automatic Lubrication System 20 Maintenance 21 Taking Out of Operation Preparation 21 Inspection of Automatic Lubrication System 21 Restarting Operation After Maintenance 22 Troubleshoot...

Страница 3: ...instructions should be given to all applicable personnel and kept for future reference Safety Instructions The following safety symbols and words are used throughout the instructions to warn and info...

Страница 4: ...s nearby Contact with hot surfaces may cause burns Never touch surfaces which have high operating temperatures Use extreme care and suitable protective equipment e g gloves Loose or incorrectly tighte...

Страница 5: ...Drives are not permissible unless expressly approved by ATLANTA in writing EC Machinery Directive As defined by the EC Machinery Directive 98 37 EG the Rack Pinion Drives are not considered an autono...

Страница 6: ...r use and is therefore prohibited Improper lubrication e g lack of lubricant and or use of a wrong lubricant or insufficient protection against pollution shall be considered improper use and is theref...

Страница 7: ...w shows the weight of the individual racks The lengths are rounded to the nearest round length Mass of the Rack in pounds Module 1 1 5 1 591 2 2 5 3 3 183 4 5 6 8 10 Length mm 200 1 9 2 7 6 6 6 10 21...

Страница 8: ...resulting in injury of persons nearby A suitable support should also be provided when placing the racks to avoid excessive bending For tightening of the screws a suitable working height should be cho...

Страница 9: ...gear meshes with the common pitch line of the rack without slipping At the point of contact the peripheral speed of both operating pitch diameters is identical Racks are available in different qualit...

Страница 10: ...oating Protect the racks against environmental influences ozone UV light electric welding dust dirt moisture temperature fluctuations 32 F to 86 F shocks etc Avoid any unfavorable leverage on the rack...

Страница 11: ...No supporting surface available fl h h d Mating piece Suitable clamping surface 1 Position the first rack in the center of the machine bed and clamp it to the contact surface with a screw clamp Insert...

Страница 12: ...e clamping surface 4 Exact alignment of the racks at the joint is obtained with the aid of a mounting set consisting of an adjustment tool three magnetic measuring pins a measuring bridge with dial ga...

Страница 13: ...at the tip of the dial gauge touches the middle pin Find the high point by moving side to side 7 Using a hex wrench adjust the screw of the adjustment tool so the rack which is not yet firmly mounted...

Страница 14: ...cap screws as shown in the torque table on page 11 one after the other starting in the middle of the rack and continuing outwards 10 Check the pitch once more and repeat steps 5 to 9 if necessary 11...

Страница 15: ...of the rack and continuing outwards Position the second rack at the end of the first and clamp it with screw clamps to the contact and supporting surfaces of the machine bed Insert the socket head cap...

Страница 16: ...only Pinning In the case of racks of 1 meter length or more the dowel pins are only needed for fixing i e the dowel pins are not really necessary if the rack is not going to be removed again for ship...

Страница 17: ...it could roll off due to its own weight and cause personal injury and material damage Mount the reducer temporarily on the machine table and slightly tighten the mounting screws do not tighten them fu...

Страница 18: ...peat this process over the full travel length until the high point of the rack is located and marked At the high point of the rack determined from above push the reducer manually into the rack until t...

Страница 19: ...o the rack When the alignment of the rack pinion and reducer is correct permanently mount the reducer to the machine Check the racks at the joint for precision of pitch Operating Conditions of Rack Pi...

Страница 20: ...d with the suitable lubricant without any air bubbles Furthermore the felt gear must also be soaked with the suitable lubricant The center distance a between pinion and felt gear is calculated by the...

Страница 21: ...check The entire drive system must be visually checked for external damage and leakage Any defective or leaking components should be repaired immediately For the reducer please also observe the follow...

Страница 22: ...s and tools and remove them Troubleshooting You should take immediate action if you become aware of oil loss increased operating noises or increased operating temperatures Trouble Possible Cause Remed...

Страница 23: ...he machine table must be properly secured When disassembling the racks and reducers the positive connection to the machine table is interrupted If the machine table on a Z axis vertical installation i...

Страница 24: ...are intended for recycling Seals Seals are to be disposed of as compound materials metal plastics Metal The drive components are to be separated as follows Iron Aluminium housings covers Non ferrous...

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