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Manual, Robotic Deburring Tool, RCV‑490 Series

Document #9610‑50‑1032‑06

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com

Specifications

Parameter

Rating

Motor

Pneumatic Vane‑Type

Idle Speed (RPM)

30,000

Working Speed (RPM)

15,000 (Approximate)

Torque (Max. Power)

1.4 in‑lbs (0.16 Nm)

Power

0.66 hp (490 Watts)

Weight (without Adapters

7.4 lb (3.36 kg)

Compensation (Radial)

+/‑ .325" (8 mm) Recommended

Compliance Force

(Measured at Collet)

1.5‑12 lb (6.7‑53.4 N)

Burr Surface Speed

Dependent on application

Spindle Air Pressure

90 psi (6.2 Bar)

Air Consumption (Max.)

Approximately 18.88 l/s (40 CFM)

Collet Size, Standard

1/4” (6 mm & 8 mm Supplied on Euro Models)

Abrasive Media

Customer‑Supplied

Rotary Burrs

Commercial Units Rated 30,000 RPM or Higher

Notes:

1. Optional sizes are available (refer to

Section 7—Serviceable Parts

)

2. ATI can supply burrs (refer to

Section 4.5.1—Bur Selection

)

Содержание 9150-RCV-490

Страница 1: ...Productivity Pinnacle Park 1031 Goodworth Drive Apex NC 27539 USA Tel 1 919 772 0115 Fax 1 919 772 8259 www ati ia com ATI Multi Axis Radially Compliant Robotic Deburring Tool Model 9150 RCV 490 Produ...

Страница 2: ...idential and reserved exclusively for the customers and authorized agents of ATI Industrial Automation and may not be divulged to any third party without prior written consent from ATI No warranty inc...

Страница 3: ...tion During Transportation 11 3 2 Inspection of Condition When Delivered 11 3 3 Unpacking and Handling 11 3 4 Storage and Preventive Maintenance During Storage 11 3 5 Side Mounting Installation 12 3 6...

Страница 4: ...Troubleshooting 24 6 2 Service Procedures 25 6 2 1 Bur Replacement 25 6 2 2 Air Motor Removal and Installation 27 6 2 3 Ring Cylinder Assembly Replacement 29 6 2 4 Muffler Replacement 31 6 2 5 Boot R...

Страница 5: ...vice designed to remove liquid aerosols from the supply air lines Collet Gripping device used to hold cutting tools in the spindle Compliance The ability of the spindle to passively move in response t...

Страница 6: ...he method for avoiding the situation NOTICE Notification of specific information or instructions about maintaining operating installing or setting up the product that if not followed could result in d...

Страница 7: ...producing greater control of surface finish and reduced tool chatter To maintain the proper orientation of the cutting tool and the part profile requires more skill and effort in robot programming Co...

Страница 8: ...he collet securing the cutting tool The air motor design does not allow the installation of quick change or drawbar collet systems 2 2 Deburring Tool Part Number Structure For the following part numbe...

Страница 9: ...he vertical orientation with the collet pointed downward toward the ground Measurements may vary from one product to another and should only be regarded as nominal The actual force characteristics are...

Страница 10: ...ad until the motor develops the power that is required to perform the specific task The idle speed of the motor is at maximum when no load is applied Without an applied load the motor decreases to a s...

Страница 11: ...s Packaging is in good condition If there is damage to any of the packaging or if any of the goods have been exposed to abnormal handling unpack those parts that may have been damaged for a closer ins...

Страница 12: ...ckers should not be used for the mounting fasteners as this may damage or remove thread inserts during disassembly The side mounting pattern of the RCV 490 consists of 2 dowel pin holes and 4 threaded...

Страница 13: ...result if the correct components are not used Conventional customer supplied pneumatic components are used to control the air supply to the RCV 490 To develop full power from the vane type spindle ai...

Страница 14: ...withstanding the repetitive motions of the application without failing The routing of pneumatic lines must minimize the possibility of over stressing pullout or kinking the lines Failure to do so can...

Страница 15: ...ection while working in the neighborhood of the RCV 490 CAUTION Do not use burs that are rated for less than the speed of the RCV 490 Using lower speed burs may cause injury or damage equipment Always...

Страница 16: ...roaching the tool at an angle while maintaining a slightly parallel path with the surface If the tool quickly approaches perpendicularly to the workpiece the result is gouging and premature wear of th...

Страница 17: ...s loud Always use hearing protection while working in the proximity of the deburring cell The RCV 490 should not be used to deburr materials that are prone to fracture A fracturing work piece may resu...

Страница 18: ...ts the bur from simultaneously contacting two perpendicular surfaces A tapered bur may reach further into an interior corner if the tool is presented in an inclined orientation and closer to the tip o...

Страница 19: ...Section 4 5 1 Bur Selection for a short list of burs and suitable applications A family of burs is available for working with die cast alloys aluminum and plastics these burs have fewer teeth and inc...

Страница 20: ...9150 RC B 24061 Standard Cut 3 8 Bur Diameter 3 4 Bur Length 1 4 Shank For steels of high tensile strength die steels cast steel built up welds tough materials and welds For beveling For chamfering Fo...

Страница 21: ...tooth convex tooth back No loading of the flutes not even while cutting sticky metals Smooth operation due to the peeling effect of the teeth 9150 RC B 26408 Cut FVK 1 4 Bur Diameter 5 8 Bur Length 1...

Страница 22: ...d Unlocking Single Axis Compliance The RCV 490 can be locked to be compliant in a single axis Tools required Flat headed screwdriver 1 Turn the single axis lockout screw as shown in Figure 4 3 for des...

Страница 23: ...7 Serviceable Parts may be purchased and installed quickly to return a unit to operation 5 1 Pneumatics The air lines to the deburring tools should be checked routinely for their general condition an...

Страница 24: ...coating TiAlN Too heavy a cut Decrease width of cut make multiple passes Feed rate is too slow Increase feed rate Bur breakage Too heavy a cut Decrease width of cut make multiple passes Deflection at...

Страница 25: ...instances replace the bur During initial production the bur and the workpiece should be examined often in order to determine when the bur should be replaced When replacing the same size bur it s not n...

Страница 26: ...pex NC 27539 USA Tel 1 919 772 0115 Fax 1 919 772 8259 www ati ia com 26 Figure 6 1 Bur Replacement Measure and record the length of the bur extending beyond the collet nut Spindle Shaft Collet nut Bu...

Страница 27: ...om the fittings on the rear of the RCV 490 4 Remove and retain the air supply fitting from the rear of the motor 5 Clean the debris from the RCV 490 using compressed air and a clean rag to wipe any gr...

Страница 28: ...secure the motor keeper plate to the housing with the 6 M3 socket head cap screws d Torque the 6 M3 socket head cap screws to 12 in lbs 1 356 Nm e Using a 2 mm hex key secure the boot ring to the air...

Страница 29: ...tite 222 light grease NLGI 2 Magnalube 1 Lock out and remove the spindle motor air supply De energize all energized circuits such as air and power 2 Remove the RCV 490 from the robot or work location...

Страница 30: ...ng c Insert the ring cylinder slowly by hand while maintaining the orientation of the alignment marks d Using a 2 5 mm hex key secure the new ring cylinder assembly to the front housing assembly with...

Страница 31: ...re 6 4 Parts required Refer to Section 7 Serviceable Parts Tools required 2 5 mm hex key 24 mm 15 16 open end wrench long pliers or tweezers 3 mm 1 8 pin torque wrench Supplies required Clean rag Loct...

Страница 32: ...igure 6 5 Muffler Installation Main Housing Assembly Rear Housing Assembly Muffler 2 O ring 6 M4 Socket Head Cap Screw 7 Install the rear housing assembly a Using a 3 mm hex key secure the rear housin...

Страница 33: ...RCV 490 using compressed air and a clean rag to wipe any grease from the outer surfaces 4 Ease the O ring off the spindle 5 Using a 2 mm hex key remove the 6 M3 socket button head cap screws that sec...

Страница 34: ...1 9005 50 6061 Ring Cylinder Assembly RCV 490 1 3700 50 9042 Muffler Strip Scotchbrite RCV 490 2 3410 0001025 01 O Ring AS568 034 Buna N D70 for muffler 1 3700 50 9039 Front Boot RCV 490 Viton 7 1 Acc...

Страница 35: ...ts Weight without Adapters 7 4 lb 3 36 kg Compensation Radial 325 8 mm Recommended Compliance Force Measured at Collet 1 5 12 lb 6 7 53 4 N Burr Surface Speed Dependent on application Spindle Air Pres...

Страница 36: ...ATT 30000 RPM FREE SPEED LUBRICATED AIR MOTOR 15000 RPM APPROXIMATE 1 WORKING SPEED SPINDLE AIR CONSUMPTION 14 19 l s 30 40 CFM 2 MOTOR AIR QUALITY 90PSI 6 2 BAR FILTERED 5 MICRON OR BETTER LUBRICATED...

Страница 37: ...Orange 3700 50 9045 Main Housing RCV 490 Black 22 9005 50 6062 Rear Housing Assembly RCV 490 Orange 9005 50 6093 Rear Housing Assembly RCV 490 Black 23 3710 50 1463 1 4 ER 11 Collet 3710 50 1464 6mm...

Страница 38: ...NE 1 919 772 0115 URL WWW ATI IA COM ISO 9001 REGISTERED COMPANY PROPERTY OF ATI INDUSTRIAL AUTOMATION INC NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI...

Страница 39: ...EN FOR CLARITY 16 215 5 KEEP THIS AREA CLEAR FOR UTILITIES NOTES 1 SUPPLIED WITH 9005 50 6159 REV DESCRIPTION INITIATOR DATE 01 INITIAL DRAWING DJB 12 23 2019 B 1 2 1 1 REVISION NOTES UNLESS OTHERWISE...

Страница 40: ...arising out of or in any way connected with products or services supplied hereunder may be brought more than one 1 year after the cause of action occurred No representation or agreement varying or ex...

Страница 41: ...r impacts from collisions Other failure modes that are outlined in the manual and relate to improper machining practices and deburring media selection 10 1 1 Vane Motor Products Vane type motors have...

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