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3

OPERATION 

Removing a Clutch

1.  Select  the  correct  size  spline  sleeve.    Place  the 

spline on the adapter shaft, then attach the assembly 

to  the  head  plate  with  release  pin  &  retaining  pin 

provided.

2.  Close  the  release  valve  by  tightening  the  release 

valve knob. Pump the handle to raise the lifting arm 

and align the spline sleeve with the clutch.

3. Tilt the head plate with the tilt adjustment bolt to align 

it with the clutch bore. Slide the spline sleeve into 

the clutch.

4. Remove the clutch mounting bolts and back the jack 

and clutch away from the flywheel.

Transporting the Clutch while on Jack

Be sure the adapter shaft is in the vertical position and 

the jack is fully lowered before transporting, as shown 

in Figure 2.

Loading and Unloading a Clutch from the Jack

1. To load or unload a clutch from the jack, be sure the 

adapter shaft is in the vertical position, as shown in 

Figure 2.

2. Add or remove one piece of the clutch at a time.

Installing a Clutch

1.  Raise  the  clutch  into  the  horizontal  position  for 

installation and tilt the clutch using the tilt adjustment 

bolt to align with the flywheel.

2. Put the jack and clutch into position so that the spline 

shaft engages the pilot bearing in the flywheel. Install 

and tighten the clutch mounting bolts.

BEFORE USE 

1.  Verify  that  the  product  and  the  application  are 

compatible,  if  in  doubt  call Atd  Tools  Technical 

Service (636)327-9050.

2. Before using this product, read the operator's manual 

completely and familiarize yourself thoroughly with 

the  product,  its  components  and  recognize  the 

potential hazards associated with its use.

3. Open the release valve by turning the release valve 

knob counter-clockwise (no more than 1/2 full turn).

4. With lifting arm fully lowered, locate and remove the 

oil filler plug. Pump handle 6 to 8 full strokes. Ensure 

the oil level is within ~3/16" from the inner cylinder 

as viewed from the oil filler hole. Reinstall the oil filler 

plug. Close release valve by turning it clockwise until 

firm resistance is felt.

5. Check to ensure that jack rolls freely, that the pump 

and release valve operate smoothly. Raise and lower 

the unloaded jack throughout the advertised lift range 

before putting into service.

6.  Replace  worn  or  damaged  parts  and  assemblies 

with  Factory Authorized  Replacement  Parts  only. 

Lubricate as instructed in Maintenance Section.

!

   

WARNING

•  Study, understand, and follow all printed materials 

provided with/on this device before use.

•  Do not exceed rated capacity.

•  Use only on hard, level, seamless surface.

•  Do not allow any part of your body under the lift 

arm or load while the jack is supporting a load.

•  Use only the factory supplied adapters as a 

means of contacting the load. Never use any 

other part of the jack as a lifting surface.

•   Use of this jack is limited to the removal, 

installation and transportation of clutch/flywheel.

•  Adequately support the vehicle before starting 

repairs.

•  Failure to heed these markings may result in 

personal injury and/or property damage.

Be sure all tools and personnel are clear before  

lowering load.

!

   

WARNING

Figure 2 - Illustration of Lowest Position with Clutch

Adapter Shaft

Clutch

Содержание Atd-7404

Страница 1: ...Capacity 500 Lb Model Number Atd 7404 Hydraulic Clutch Jack Operating Instructions Parts Manual Printed in China ATD7404 M0 05 07 Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 ...

Страница 2: ... Atd Tools authorized service center It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION Atd Tools Hydraulic Clutch Jack is designed for clutch flywheel removal and installation Intended use to remove install and transport in lowest position both 14 and 15 1 2 clutches and flywheels The two most c...

Страница 3: ...ly and familiarize yourself thoroughly with the product its components and recognize the potential hazards associated with its use 3 Open the release valve by turning the release valve knob counter clockwise no more than 1 2 full turn 4 With lifting arm fully lowered locate and remove the oil filler plug Pump handle 6 to 8 full strokes Ensure the oil level is within 3 16 from the inner cylinder as ...

Страница 4: ...tightly before removing the last three flywheel attaching bolts 5 Remove the jack and flywheel away from the engine and slowly lower the flywheel by opening the releave valve knob gradually 6 Ensure jack is fully lowered before transporting Loading and Unloading a Flywheel from the Jack 1 To load or unload a flywheel from the jack be sure thejack is in lowest position 2 While supporting the flywheel r...

Страница 5: ...ft load Jack will lift but not maintain pressure Jack will not lower after unloading Poor lift performance Jack will not lift to full extension Release valve not tightly closed Overload condition Release valve not tightly closed Overload condition Hydraulic unit malfunction Reservoir overfilled Linkage binding Fluid level low Air trapped in system Fluid level low Ensure release valve tightly closed...

Страница 6: ...ence of location and position in the assembly sequence When ordering parts give Model number part number and description below Call or write for current pricing Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9044 Figure 3 Replacement Parts Illustration for Model Atd7404 Optional ...

Страница 7: ...000 Hydraulic unit 1 26 N A Lock Washer 4 27 5102 12035 000 Bolt 5 28 G410 90009 K01 Caster Assembly 4 29 N A Snap Ring 2 30 N A Chassis 1 Item Part No Description Qty 31 N A Lift Arm Axle 1 32 5701 00006 000 Grease Fitting 1 33 N A Lift Arm 1 34 N A Snap Ring 4 35 N A Lift Arm Axle 1 36 N A Bolt 1 37 N A Spline Adapter Seat 1 38 N A Parallel Link Axle 1 39 G410 00001 000 Adapter Shaft 1 40 G410 1...

Страница 8: ...AL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIF...

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