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INSTALLATION, OPERATION AND 

MAINTENANCE MANUAL

 

263 Cox Street

Roselle, New Jersey 07203

ESOV(

EMERGENCY SHUTOFF VALVES

)

 

 1 800 

899-0553

 

  

sales

@

aa-fs.com

www.

assuredautomation

.com

Doc No.IOM 2010 

 Rev 

01 

FOREWORD

 

The following instructions are offered as a reference to aid the valve user when installing, 
maintaining or operating 

ESOV

 

(

Emergency Shutoff Valves

).

  This document, consisting 

of  basic  information,  should  be  of  interest  to  the  layman  as  well  as  the  experienced 
valve  user;  however,  it  does  not  replace  the  need  for  an  understanding  of  the 
particular  application,  and  is  not  intended  to  be  a  complete  instruction  for  the 
inexperienced valve user. 

1. RECEIVING & HANDLING

A. Upon receipt of valves, they should be inspected for shipping damage.  The areas

to inspect are the pressure retaining shell, valve ends,  and valve operating
mechanisms such as handwheel, actuator, stem, etc.

B. If valves show no sign of shipping damage, they should be stored in a sheltered

area to protect them from weather, dirt and damage.  Materials attached to protect
valves during shipment should not be removed until time of installation in the line.

C. Each valve should be handled only with apparatus that will safely support the valve

assembly weight.  Slings should never be placed around the handwheel, stem or
gland adjustment parts.  Protect valve ends by leaving end protectors in place until
their removal is necessary.  Valves are shipped in the open or closed position,
depending on the valve type, to protect seating surfaces and should be left in these
positions, if possible, until completion of installation. Check valves will be shipped
with material blocking the disc from swinging during transit.

2. VALVE TRANSPORTATION / STORAGE

A. Check the packaging of valve before transportation according to standard. If the

packaging is damaged, repair it so that the valve can be safely stored and
transported.

B. The paint, the nameplate and the sealing face of flange shall be protected during

transportation. No part of the valve can be dragged on the ground, and the valve
must be adequately protected from abrasion and impact during transport.

C. The valve shall be stored at a safe location to protect against rain and dust if it will

not be installed immediately. Valve shall be stored in ventilated and dry storehouse
for protection. It is not permitted to store the valve outdoors. Valve end flanges
shall be covered.

D. If the valve is electrically triggered, care shall be taken to protect the electrical

components from moisture.

E. Check and clean the valve if the it has been stored over six months, and pressure

test before using the valve if the valve has been stored over twelve months.

Содержание ESOV

Страница 1: ...gs should never be placed around the handwheel stem or gland adjustment parts Protect valve ends by leaving end protectors in place until their removal is necessary Valves are shipped in the open or closed position depending on the valve type to protect seating surfaces and should be left in these positions if possible until completion of installation Check valves will be shipped with material blo...

Страница 2: ...t 2 Install the valve with flow in the proper direction with regard to valve internals and flow indicators on the valve body 3 Handle valve only with apparatus that will adequately support it using a safe and proper technique 4 Install the valve using good piping practices as governed by the applicable code or specification 5 ESOVs are usually shipped with disc blocked to prevent damage in shippin...

Страница 3: ...to check on a periodic basis are A Glands should be kept tight to prevent leakage Avoid over tightening stuffing nuts or stuffing box packing This excessively compresses the packing which considerably shortens its life and increases operating torque The gland should be only as tight as is necessary to seal B Observe valve for leakage taking special note of the body bonnet joint area the end connec...

Страница 4: ...and lift the bonnet and top works away from the body in a direct straight line 5 Reassemble in reverse order of above instructions 6 Prior to re pressurizing the valve recheck the tightness of the body bonnet joint C No periodic maintenance is necessary besides routine inspections If gasket leaks are detected correct using the following procedure 1 Disassemble all cover bolts and nuts 2 Check that...

Страница 5: ... 8 mm 1 32 and found on the entire seal surface a new seat is required To replace the seat use preferably a pneumatic tool with a shape to match the dimensions of the valve seat It is recommended that an anti seizing compound be used when installing the replacement seat to make threading it in to the body easier CAUTION Always be sure that the valve is de pressurized and isolated prior to performi...

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