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ASSOCIATE
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MODEL 6082
1-60 CELL SERIES CHARGER
OPERATOR'S MANUAL
Be sure to read and understand these instructions before using this unit. Save these instructions. This manual contains important safety, operating and maintenance instructions.
INTRODUCTION
The Model 6082 is a battery charger designed to charge batteries in series. It will charge 1 to 60 battery cells (2 to 158 volts) at a charge rate not to exceed 6 amps.
It will charge "standard lead-acid," "recombination" and "maintenance-free" batteries. The charger has 2 charge rates to allow the user to adjust the output too exactly the charge rate desired.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS -
This manual contains important safety and operating instructions for battery charger Model 6082.
1.
DANGER - RISK OF EXPLOSIVE GASES
a.
Working in vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation. These gases may be ignited by a spark or flame and burn back through the vent hole
and explode inside the battery cell. Such an explosion is dangerous because pieces of the battery and battery acid may cause great harm to anyone in the immediate area. Battery acid will cause burns to the skin
and eyes if not immediately washed off with fresh water. For this reason it is of utmost importance that each time before using your charger you read this manual and follow instructions exactly.
b.
To reduce risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of any equipment you intend to use in the vicinity of battery. Review cautionary
markings on these products and on the engine.
2.
PERSONAL PRECAUTIONS
a.
Always wear a face shield when working around lead-acid batteries. Avoid rubbing or touching eyes while working near batteries.
b.
Never smoke or allow a spark or flame in the vicinity of a battery or engine.
c.
Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. IF ACID ENTERS EYE, immediately flood eyes with running cold water for at least 10 minutes and get medical
attention immediately. Never use eyedrops or other medication unless ordered to by a doctor.
d.
Never charge a frozen battery.
e.
Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
f.
Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short circuit battery or other electrical part that may cause an explosion.
g.
Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short circuit current high enough to weld a ring or the
like to metal, causing a severe burn.
h.
Use this charger for charging a LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than in an automotive application. Do not use this battery charger for
charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage to property.
3.
CAUTION -
To reduce the risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
Do not expose the charger to rain or snow if specifically warned on the unit not to do so.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a.
That pins on the plug of extension cord are the same number, size and shape as those of the plug on the charger.
b
That extension cord is properly wired and in condition, and
c.
If the length of the extension cord is less than 25 feet, use a 14- AWG cord. If 50 feet 12-AWG. 100 feet 10-AWG. 150 feet 8-AWG.
Do not operate the charger with a damaged cord or plug, replace them immediately.
Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way, take it to a qualified serviceman.
Do not disassemble the charger unless you are qualified to work on electrical products. If not, take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in risk of
electric shock or fire.
To reduce risk of electric shock, unplug charger from the outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.
4.
PREPARING TO CHARGE
a.
When removing battery from vehicle to charge, always remove grounded terminal from battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc.
b.
Be sure area around battery is well-ventilated while battery is being charged. Gas can be forcefully blown away by using a piece of cardboard or other non-metallic material as a fan.
c.
Clean battery terminals. Be careful to keep corrosion from coming contact with eyes.
d.
Add distilled water in each cell until battery acid reaches level specified by battery manufacture. This helps purge excessive gas from cells. Do not overfill. For a battery without cell caps, carefully follow the
manufacturer's recharging instructions.
e.
Study all battery manufacturer's specific precautions such as removing or not removing cell caps while charging and the recommended rate of charge.
5.
CHARGER LOCATION
a.
Locate the charger as far away from the battery as the DC cables permit.
b.
Never place the charger directly above a battery being charged; gases from battery will corrode and damage the charger.
c.
Never allow battery acid to drip on the charger when reading specific gravity or filling battery.
d.
Do not operate the charger in a closed-in area or restrict ventilation in any way.
e.
Do not set a battery on top of the charger.
6.
DC CONNECTION PRECAUTIONS
