Left Pedal (016)
Main Frame
Seat / Slide Assembly (A)
Seat Slide Cover - Front (343)
Console (314)
Console Mast (312)
Console Mast CoverMounting Plates (315)
Speed Sensor Cable - Lower (384)
Speed Sensor Cable - Upper (313a)
Speed Sensor Cable - Upper (313b)
Console Mast Covers (316)
Right Pedal (015)
Front Stabilizer (302-A)
Rear Stabilizer (303-A)
Handlebar - Left (323-A)
Handlebar - Right (322-A)
Foot Pegs (326)
Handlebar Pivot Covers (324)
ASSEMBLY TOOLS
4mm
Hex Wrench
2.5mm
Hex Wrench
6mm
Hex Wrench
17mm/ 21mm
Open-Ended
Wrench
Socket Head Hex Screw
M8 x 1.25 x 12mm (325)
Button Head Hex Screw
M4 x 10mm (345)
Nylock Nut
M10 (329)
Socket Head Hex Screw
M8 x 1.25 x 20mm (304)
HARDWARE DESCRIPTION
DRAWING
QUANTITY
Flat Washer
Ø19.0OD x Ø8.5ID x 1.2t (305)
Flat Washer
Ø22OD x 10.5ID x 2.0t (328)
Socket Head Hex Screw
M8 x 1.25 x 25mm (317)
Socket Head Hex Screw
M3 x 0.5 x 8mm (319)
4
2
2
2
4
4
4
4
17mm
Open-Ended
Wrench
Front Stabilizer
(302-A)
Rear Stabilizer
(303-A)
305
304
305
304
317
319
316
315
317
315
316
319
314a
313a
313b
384
314
312
318
Main Frame
Stabilizer Leveling Foot
Left Pedal (016)
Right Pedal (015)
Pop-Pin (369)
Seat Post Assembly
(336-A)
Seat / Slide Assembly (A)
Seat Slide Cover
- Front (343)
4mm Button Head
Hex Screw (345)
Pop-Pin (338)
326 325 324
329 328 323-A
324
322-A
325 326
329
328
Linkage Arm Pivot Pin
Assembly Step One:
Front & Rear Stabilizer Installation
• With the assistance of a second person,
raise front portion of the
Main Frame
so the unit rests on the rear stabilizer
receiver and the seat slider.
• While supporting the unit, align the
Rear Stabilizer (303-A)
with the
stabilizer receiver of the
Main Frame
.
• Place one
#305 M8 Flat Washer
onto
each of the #
304 M8 x 20mm Socket
Head Hex Screws
. Loosely thread
the M8 Socket Head Hex Screw/M8
Flat Washer Assembliess through the
underside of the
Rear Stabilizer (303)
and into the
Main Frame
. Repeat these
steps for the
Front Stabilizer (302-A)
and tighten the screws firmly with the
provided 6mm Hex Wrench.
• With assistance, safely return the AirBike
Elite to an upright position.
Assembly Step Three – Handlebars
• While supporting the the
Right
Handlebar Assembly (322-A)
, align
the lower pivot of the handlebar and
slide it onto the
Linkage Arm Pivot
Pin
. Install a
#328 Flat Washer
and
#329 M10 Nylock Nut
and tighten
firmly.
• Rotating the
Right Handlebar
around
the lower pivot, align the upper pivot
pin with the receiver on the main
frame. Thread the pivot pin into the
frame with a clockwise rotation and
tighten firmly with the provided
wrench.
• Align one of the
Handlebar Pivot
Covers (324)
with the mounting holes
on the
Right Handlebar
, and loosely
thread the two
#325 Cap Head Hex
Screws
through the cover and into the
handlebar. Tighten firmly.
• Install a
Foot Peg (326)
onto the
handlebar pivot, rotating it clockwise.
• Slide the long, 6mm hex wrench
through the holes milled into the peg
and tighten firmly with a clockwise
rotation.
• Repeat the above steps for the left side.
ASSEMBLY
Introduction
• The Assault Fitness AirBike Elite requires only minor assembly. All tools required to complete the initial setup and
assembly have been included in the Assembly Hardware Kit.
• Remove the unit and all parts from the carton and packaging. Confirm all parts shown in the section above titled
As Shipped
are included before attempting assembly of the AirBike Elite.
Assembly Step Four – Seat Post, Pedals & Leveling the Unit
Assembly Step Two: Console Mast
• Remove the four
#318 5mm Socket Head Hex Screws
from
the backside of the
Console (314)
and set aside.
Connect the
Speed Sensor Cable (314a)
extending from the backside of
the console with
Speed Sensor Cable – Upper (313a)
and
carefully tuck the cable into the
Console Mast (312)
.
• Align the mounting holes located in the back of the
Console
(314)
with the holes in the
Console Mast (312)
and loosely
thread the four
#318 5mm Socket Head Hex Screws
through
the console mast and into the console. Tighten firmly.
• The Speed Sensor Cable - Upper (313)
is pre-installed and
should be extending from the top and bottom of the
Console
Mast
. Connect the lower end of the
Speed Sensor Cable –
Upper (313b)
with the
Speed Sensor Cable – Lower (384)
.
• Align the
Seat Slide Cover – Front (345)
with
the forward edge of the
Seat / Slide Assembly
(A)
and mount it with the two
#345 - 4mm
Button Head Hex Screws
.
• Install the
Right Pedal (015)
onto the
Right
Crank
a few threads by hand with a clockwise
rotation of the axle. Insert the 6mm Hex Wrench
into the end of the
Right Pedal (015)
axle
inside of the crank arm and tighten firmly.
• The
Left Pedal (016)
axle threads are reversed,
meaning the axle rotates in the opposite
direction from most screws or bolts for installation. Engage the
first few threads of the
Left Pedal
axle into the
Left Crank
by hand with a counter-clockwise rotation, then
tighten firmly with the 6mm Hex Wrench.
• Select a suitable space for operation of the AirBike Elite. Move the unit to the desired location by raising the
rear stabilizer off the ground until the transport wheels touch the ground. Slowly push the unit into place.
Ensure there is 0.5 m (19.7 in.) of clearance on all sides of the bike.
• Ensure the unit is level and does not rock by adjusting the
Stabilizer Leveling Feet
. There are two feet on the
Front Stabilizer and two on the Rear Stabilizer. As a starting point, loosen each foot by threading the assembly
downward/clockwise, and then thread the locknuts downward (clockwise) against the foot base. Check the
unit for stability and make any adjustments as necessary. Once stable, lock the
Stabilizer Leveling Feet
in
place by tightening the jam nut upward/counter-clockwise, against the underside of the stabilizer to lock the
current position of each foot.
• Congratulations, your new Assault AirBike Elite is fully assembled and ready for use. Please read all included
information, user guides and warnings before use.
• Align the mounting plate for the
Console Mast
(312)
with the mounting holes in the
Main Frame
.
Carefully tuck the console connectors and cables
into the frame. Loosely thread two
M8 x 25mm Cap
Head Hex Screws (317)
through the
Console Mast
Cover Mounting Plate (315)
and
Console Mast
(312)
and into the
Main Frame
. Repeat the above
steps and install the
#315 Console Mast Cover
Mounting Plate
on the opposite side. Tighten all
four screws firmly with the 6mm Hex Wrench.
• Align one of the
Console Mast Covers
(316)
with the mounting holes in the
Console Mast Cover Mounting Plate
(315)
and loosely thread two
#319 M4
Socket Head Hex Screws
through the
one cover and into the plate. Repeat this
process for the opposite side, and tighten
all four screws.
• To raise the
Seat Post Assembly
(336-A)
loosen the
Seat Post
Pop-Pin (369)
and pull it
outward while sliding the seat
post upward. Release the pop-pin
and ensure the seat post has
positive engagement in one of
the eleven height positions.
• Align the channel in the
underside of the
Seat / Slide
Assembly (A)
with the rail on
the
Seat Post Assembly (336-A)
and slide it all the way forward.
It may be necessary to loosen the
Seat Slide Adjuster Knob (338)
.
Part #23-AS-418 US-English v1.0 18-May-17
QUICK START
GUIDE
