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45

Preparation for Work - 2

Front and Rear Panel components :
  1- Overload/temperature Warning led :

 These leds light up when the machine cannot provide 

output current sue to overheating. This situation is encountered when the ambient temperature 

rises above 40°C and the duty cycle (operating efficiency) of the machine is exceeded. Leave 

the machine on and wait until it cools off. The machine will be ready for operation again when 

the lamp goes off.

  2- Power indication Led :

 Shows the On/Off state of the machine.

  3-  Welding Current Control Knob :

 Adjusts the output current of the machine (welding amp. config).

  4- TIG torch gas connection socket
  5- Negative (–) Welding Cable Connection :

 Welding current negative (–) output connection.

  6- LIFT TIG-HF TIG (High Frequency TIG) selector switch
  7-  2/4 trigger TIG and Coated electrode selector switch
  8- ARc force (Coated electrode) and down slope (TIG) adjustment button
  9- TIG torch trigger connection socket
10- Positive (+) Welding Cable Connection : 

Welding current positive (+) output connection

1

1-  On/Off switch :

 Controls the main power input to the machine.

12-  Gas hose connection socket
13- Input cable : 

This machine is provided with a plugged input cord. Connect it to the mains.

TIG (GTAW) Welding :

The following actions need to be done before starting the welding procedures:
1-  The TIG welding is generally carried out using the DC (–) pole. Connect the torch cable to the (–) 

output of the machine (5) and the grounding clamp to the (+) output (10). Turn the connecter 1/4 

turn clockwise after inserting in the plug with the guide pin on top. Attach the TIG torch gas hose 

to the TIG torch gas hose socket (4). Make the connection between the gas cylinder regulator and 

the gas hose connection socket (12). Connect the TIG torch trigger connector to the TIG torch 

trigger plug (9) on the front panel of the machine.

2-  Connect the work clamp to a clean place on the work piece free of paint or rust with the jaws in 

complete contact.

3-  Insert the mains cable to a suitable outlet.
4-  Perform the following checks before starting the welding procedure:

a- Make sure that the welding machine is grounded securely.
b- Make sure that all contact surfaces, especially the contact between the clamp at the end of the 

chassis cable and the work piece, are well secured.

c- Check that the welding cables are attached correctly.
d- The particles and sparks splashing around while Welding may cause a fire. Therefore, make 

sure that no flammable materials are present in the welding area.

5-  Turn on the On/Off switch (11).
6-  Select the desired welding mode and trigger mode (6&7). The welding machine can operate in 

the 2 trigger and 4 trigger TIG modes. In the TIG welding mode, Lift-TIG and High Frequency TIG 

operations are available. In the Lift-TIG mode, a low-current short circuit is made by touching the 

TIG torch to the work piece, then the TIG arc is formed while lifting the torch. In the HF mode, the 

welding machine is ready for high frequency welding, hence the arc forms without touching the 

TIG torch to the work piece.

8-  Start welding observing the welding rules
Note: This welding machine may also be used for welding works with 2.5 and 4.0 mm diameter 

welding electrodes with rutile and basic coating.

Current range for rutile and basic electrodes:

Ø 2.5 mm : 70 - 100 A                      Ø 3.2 mm : 100 - 140 A                    Ø 4.0 mm : 140 - 200 A

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Содержание 201 TIG PFC

Страница 1: ...ars limited spare part warranty Clamps and cables excluded Welding method and specifications TIG Welding MMA Welding 1 Phase 2 5 4 0 mm 220V 1Ph TIG Welding Machine Arc Welding Machine USER MANUAL USER MANUAL ...

Страница 2: ... Model Brand Model Yukarıda tanımlanan beyanın nesnesi ilgili uyumlaştırılmış AB mevzuatı ile uyumludur The object of the declaration described above is in conformity with the relevant union harmonisation legislation Direktifler Directives Uyumlaştırılmış Standartlar Harmonised Standards Bu uygunluk beyanı yalnızca imalatçının sorumluluğu altında düzenlenir This declaration of conformity is issued...

Страница 3: ...ve TİCARET A Ş Safety in Welding 36 41 General Characteristics 42 Installation and Operator Instructions 43 Preparations for Work 44 45 Maintenance and Troubleshooting 46 49 Electromagnetic Compliance 50 52 Efficient Use in Terms of Energy Consumption 52 Unpacking 52 Transportation and Storage Conditions 52 De commissioning the Welding Machine 52 Warning Label and Technical Specification Table 53 ...

Страница 4: ...lt in serious injuries loss of life and damages in the machine Welding works should not be performed in a careless pre occupied tied or sleepless state Arc welding is a safe application only when adequate measures against any potential hazards are taken If those measures are missed or ignored it might result in serious or probably fatal electrical shock exposure to excessive amounts of smoke and g...

Страница 5: ...aking the measures required someone tripping on a live cable in the work environment could still create the risk of electric shock contact with hot metals or falling down All the equipment cables hoses and gas cylinders must be kept away from the floors corridors and stairs etc with heavy traffic The environment must be kept orderly and neat and the work environment must be cleaned after the weldi...

Страница 6: ...s and electrode holders replace them with new ones Never immerse the electrodes in water for cooling Do not touch the electrode cables connected to two separate welding machines the voltage carried may be equal to the sum of the open circuit voltage of both machines Please use a safety harness without fail while working on high places to prevent falling because of an electrical shock FUMES AND GAS...

Страница 7: ...s away from the welding areas and maintain a fire extinguisher at an easily accessible place The splashes and hot materials ejected by arc welding may fly around easily even from the narrowest opening Do not perform any welding on any barrel container or material until making sure that the measures required for removing the flammable and noxious gases from the environment are taken Never operate t...

Страница 8: ...on the magnitude of the fire activate the fire alarm notify the fire department turn off the welding machine and leave the area as fast as possible through the fire exits ELECTRICAL EQUIPMENT Before starting to work on the machine cut the power supply by means of the switch located in the fuse box Make the electrical connections in conformity with the rules currently in force GROUNDING For your sa...

Страница 9: ...welding bath accidentally or trip on the cables and fall inviting the risk of an electrical shock to you and the other people around Furthermore the welding splashes may cause risk of burns to the other people in the vicinity Segregating the welding site with a fire proof barrier could reduce the above risks Warn other people in the work area about using work safety equipment In particular if they...

Страница 10: ...e consumers while reducing the pollution in the transmission and distribution lines contributing to the sustainable development through the reduction of power losses The Askaynak Inverter 201 TIG PFC is a shielded electrode and TIG welding machines operates in the CC characteristic and features igniting with HF high frequency down slope up slope hot start and short circuit protection properties Op...

Страница 11: ...mal operation of the machine may affect the operation of the other machines of this type in the vicinity adversely which may lead to injuries or equipment failure Please read the section Electromagnetic Compliance in this manual 7 Do not operate this machine in temperatures below 10 C and above 40 C with a relative humidity of above 70 8 Do not allow unauthorized people to open the work covers of ...

Страница 12: ...o a 16 A slow blow fuse protected line with the plug provided 1 This machine has been designed to operate on 1 phase 220 V AC and 50 60 Hz mains voltage with insulation based on the line neutral voltage values It should be used only with the single phase 3 wire systems with earthed neutral 2 The machine must not be connected to the mains and turned on without a proper protective grounding approved...

Страница 13: ...the TIG torch gas hose to the TIG torch gas hose socket 4 Make the connection between the gas cylinder regulator and the gas hose connection socket 12 Connect the TIG torch trigger connector to the TIG torch trigger plug 9 on the front panel of the machine 2 Connect the work clamp to a clean place on the work piece free of paint or rust with the jaws in complete contact 3 Insert the mains cable to...

Страница 14: ...k the proper operation of the thermal protection of the machine To check this Load the machine at 200 A at 20 duty cycle If the thermal protection does not activate within approximately 4 5 minutes at this current value something must be wrong with the thermal protection Contact the service in such a case Otherwise overheating may lead to a risk of fire Check the short circuit protection To check ...

Страница 15: ...eaning 4 The welding machine should not be cleaned with volatile and synthetic cleaners Use a moist and soapy piece of cloth for cleaning the exterior 5 The maintenance works must be carried out with care Kinking or wrong connection of a cable may be very dangerous for the user 6 Ingress of water or steam should not be allowed in to the welding machine If the machine might be affected by humidity ...

Страница 16: ... electrode sticks to the work piece Change the poles correctly and tighten the connections Is the mains voltage 220 V Extension cable of improper length and size used Check and correct as necessary Place the machine on a strong and flat surface Check the cooling fan Contact to the service if necessary Contact to the service Connect properly Check the connections Replace the welding cable Check the...

Страница 17: ...the service Check the welding electrode Use a shorter arc distance If the welding electrode has an eccentric problem replace the electrode Change the welding direction in the opposite of arc blow Change the position of the work clamp or place grounding cables on both sides of the work piece Welding current cannot be adjusted properly Not enough penetration Welding current setting too low Input fil...

Страница 18: ...ding equipment according to the manufacturer s instructions If electromagnetic disturbances are detected then it shall be the responsibility of the user of the arc welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing the welding circuit see note In other cases it could involve constructing an el...

Страница 19: ... not be modified in any way except for those changes and adjustments covered in the manufacturer s instructions In particular the spark gaps of arc striking and stabilising devices should be adjusted and maintained according to the manufacturer s recommendations Welding cables The welding cables should be kept as short as possible and should be positioned close together running at or close to the ...

Страница 20: ...aste and throw in the thrash Decommission the welding machine in compliance with the local regulations ASKAYNAK Inverter 201 TIG PFC welding machine is sold in a cardboard box Do not buy the machines that are not in the original packaging To remove the machine from the box open the top cover of the box and pull out the machine from the protective bag Do not discard the box and bag keep them for re...

Страница 21: ...53 Warning Label and Technical Specification Table Please read the Safety in Welding section in pages 36 41 for detailed information USER MANUAL ...

Страница 22: ...54 Spare Parts 1 Accessories Delivered with the Machine TIG Torch Welding clamp and cable Work connection clamp and cable USER MANUAL ...

Страница 23: ...83 A 82U7206002 A 82U7733002 82U7471212 82U7463119 82U7406809 ON OFF switch 16A125 250VAC Input supply cable 201 tig PFC Rear panel label 201 Tig PFC Rear panel 201 Tig PFC Fan 120x120 24 V Adda Insulation paper outer Insulation paper inner Holder LEM Hall Output choke 201 Tig PFC Output diodes 60APU04 Metal support of power system 201 Tig PFC Metal bottom panel Heatsink of output rectifiers 201 T...

Страница 24: ...56 Electrical Connection Diagram USER MANUAL ...

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