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Maintenance

• 

Failure to clean and maintain this unit as indicated 
can result in poor performance and safety hazards.

• 

Unplug your stove’s electrical cord prior to removing 
the back panel or opening the exhaust system for 
any inspection, cleaning, or maintenance work.

•  Never perform any inspections, cleaning, or 

maintenance on a hot stove.

• 

Do not operate stove with broken glass, leakage of 

fl

 ue gas may result.

• 

Attempts to achieve heat output rates that exceed 
heater design speci

fi

 cations can result in permanent 

da

mage to the heater.

EXHAUST SYSTEM

Creosote Formation – When any wood is burned slowly, it 

produces tar and other organic vapors, which combine with 
expelled moisture to form creosote. The creosote vapors 
condense in the relatively cool chimney 

fl

 ue or a newly started 

fi

 re or from a slow-burning 

fi

 re. As a result, creosote residue 

accumulates on the 

fl

 ue lining. When ignited, this creosote 

makes an extremely hot 

fi

 re, which may damage the chimney 

or even destroy the house. Despite their high ef

fi

 ciency, pellet 

stoves can accumulate creosote under certain conditions.

Fly Ash – This accumulates in the horizontal portion of 

an exhaust run. Though non-combustible, it may impede 
the normal exhaust 

fl

 ow. It should therefore be periodically 

removed.

Inspection and Removal – The chimney connector and 

chimney should be inspected by a quali

fi

 ed person annually 

or per ton of pellets to determine if a creosote or 

fl

 y ash build-

up has occurred. If creosote has accumulated, it should be 
removed to reduce the risk of a chimney fire. Inspect the 
system at the stove connection and at the chimney top. 
Cooler surfaces tend to build creosote deposits quicker, so 
it is important to check the chimney from the top as well as 
from the bottom. The creosote should be removed with a 
brush speci

fi

 cally designed for the type of chimney in use. A 

quali

fi

 ed chimney sweep can perform this service. It is also 

recommended that before each heating season the entire 
system be professionally inspected, cleaned and, if necessary, 
repaired. To clean the chimney, disconnect the vent from the 
stove.

INTERIOR CHAMBERS

• 

Burn Pot: Periodically remove and clean the burn pot 
and the area inside the burn pot housing. In particular, 
it is advisable to clean out the holes in the burn pot to 
remove any build up that may prevent air from moving 
through the burn pot freely.

• 

Heat Exchanger: There is a clean out plate on both 
sides of the heat exchanger that need to be removed to 
clean 

fl

 y ash out of the heat exchanger. The cleanouts 

are located inside the cabinet doors, on the lower front 
corners of the heat exchanger.

If a vacuum is used to clean your stove, we suggest using 

a vacuum designed for ash removal. Some regular vacuum 
cleaner (i.e. shop vacs) may leak ash into the room.

DO NOT VACUUM HOT ASH

CHECK AND CLEAN THE HOPPER

Check the hopper periodically to determine if there is any 

sawdust (

fi

 nes) that is building up in the feed system or pellets 

that are sticking to the hopper surface. Clean as needed.

DOOR AND GLASS GASKETS

Inspect the main door and glass window gaskets periodically. 

The main door may need to be removed to have frayed, 
broken, or compacted gaskets replaced by your authorized 
dealer. This unit’s door uses a 3/4” diameter rope gasket.

BLOWER MOTORS

Clean the air holes on the motors of both the exhaust and 

distribution blowers annually. Remove the exhaust blower 
from the exhaust duct and clean out the internal fan blades 
as part of your fall start-up.

PAINTED SURFACES

Painted surfaces may be wiped down with a damp cloth. 

If scratches appear, or you wish to renew your paint, contact 
your authorized dealer to obtain a can of suitable high-
temperature paint.

GLASS - CLEANING, REMOVAL AND 
REPLACEMENT OF BROKEN DOOR GLASS

Cleaning - We recommend using a high quality glass 

cleaner. Should a buildup of creosote or carbon accumulate, 
you may wish to use 000 steel wool and water to clean the 
glass. DO NOT use abrasive cleaners. DO NOT perform the 
cleaning while the glass is HOT. ,

In the event you need to replace the glass, Do not attempt to 

operate the unit with broken glass. Replacement glass may be 
purchased from your U.S. Stove Pellet Burning Room Heater 
Dealer. If glass is broken, follow these removal procedures:

Replacement glass must be 0.197” thick tempered ceramic 

glass with a working service temperature of 1400 deg. F.

Center Glass size: 10” x 10.67” Side glass size: 4” x 10.67”
1.  Once the heater has cooled, remove the door from 

the heater.

2.  Remove the rope gasket from the door followed by the 

eight(8) nuts holding the glass retainer in place.

3.  While wearing gloves, carefully remove any loose 

pieces of glass from the door frame.

4.  Replace the glass and gasket, making sure the gasket 

runs the full perimeter of the glass edge.

5.  Re-install the retainer and eight nuts and rope gasket 

using high temperature silicone to adhere the gasket 
to the door.

6.  Never use substitute materials for the glass.

21

Содержание Ashley AP5660

Страница 1: ...e Contact your local building or fire officials about restrictions and installation inspection requirements in your area These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes The French version of this manual is available for download at www usstove com Save These Instructions United States Stove Company 227 Industrial Park Road South Pit...

Страница 2: ...ve unless in structions for doing so are given in this manual All other work should be done by a trained technician Do not operate your stove with the viewing door open The au ger will not feed pellets under these circumstances and a safety concern may arise from sparks or fumes entering the room Allow the stove to cool before performing any maintenance or cleaning Ashes must be disposed in a meta...

Страница 3: ...for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new USSC appliance Print Name Signature Date Please attach a copy of your purchase receipt Warrant...

Страница 4: ... CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE ...

Страница 5: ...TM E 2779 EPA Method 28R FUEL CONSIDERATIONS Your pellet stove is designed and tested with premium grade pellets that comply with Pellet Fuels Institute PFI standards You can only burn premium grade pellets in this pellet heater Minimum of 40 lbs density per cubic ft 1 4 to 5 16 diameter length no greater than 1 5 not less than 8 200 BTU lb moisture under 8 by weight ash under 1 by weight and salt...

Страница 6: ... IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation Call 800 750 2723 and or consult a professional installer if you have any questions CLEARANCES Your pellet stove has been tested and listed for installation in residential mobile home and alcove applications in accordance with the clearances g...

Страница 7: ...152 mm beyond the front and beyond each side of the fuel loading and ash removal openings Your heater will need a minimum 31 x 38 floor protector Floor protection must extend under and 2 in 50 8mm to each side of the chimney tee for an interior vertical installation see FIGURE 2 Canadian Installations require a minimum of 450 mm 17 7 beyond the front of the unit and 200mm 7 8 beyond each side of t...

Страница 8: ...LLET VENT TYPE A UL listed 3 inch or 4 inch type PL pellet vent exhaust system must be used for installation and attached to the pipe connector provided on the back of the stove use a 3 inch to 4 inch adapter for 4 inch pipe Connection at back of stove must be sealed using Hi Temp RTV Use 4 inch vent if the vent height is over 12 feet or if the installation is over 2 500 feet above sea level We re...

Страница 9: ...when adjacent to public walkways E Minimum 2 foot 0 61m clearance above any grass plants or other combustible materials F Minimum 3 foot 0 91m clearance from an forced air intake of any appliance G Minimum 2 foot 0 61m clearance below eves or overhang H Minimum 1 foot 0 3m clearance horizontally from combustible wall I Must be a minimum of 3 foot 0 091m above the roof and 2 foot 0 61m above the hi...

Страница 10: ...TEP 2 Unpack the top mount controls and ensure that the wiring harness shown is attached securely STEP 3 Connect the factory installed wiring harnesses to the control panel as shown STEP 4 Attach the control panel to the top of the stove as shown STEP 5 Secure with two sheet metal screws Assembly Instructions 10 ...

Страница 11: ...rfere with the house framing wiring etc 2 Install a non combustible hearth pad underneath the pellet stove This pad should extend at least 6 152mm in front of the unit 3 Place the pellet stove approximately 15 381mm away from the interior wall 4 Locate the center of the exhaust pipe of your unit This point should then be extended to the interior wall of your house Once you have located the center ...

Страница 12: ...ir Intake with approved cap 6 152mm Clearance to Combustibles Floor Protector 6 152mm Clearance Front Figure 9 6 152 mm Clearance Wall to Back of Unit Wall Thimble Exhaust Vent 45 Elbow or Listed Termination Rodent Mesh Cap Combustion Air Intake with approved cap 12 300mm Existing Floor Combustible Non Combustible Floor Protection 6 152 mm 12 ...

Страница 13: ...ion air intake pipe 6 Secure all vent joint connections with 3 screws Seal the exhaust vent joint connections with high temperature silicone sealant 7 Install a tee with a cleanout on the exhaust pipe found at the rear of your unit 8 Install approved vent upward through the ceiling When you pass through the combustible framing ensure that the appropriate ceiling fire stop is used You must maintain...

Страница 14: ...te the center of the exhaust pipe at the back of the unit Line up the center with the same spot on the exterior wall a cut a 7 178mm diameter hole through the wall 7 Install the wall thimble refer to the instructions which come with the wall thimble 8 Install an approved exhaust vent through the wall be sure to make sure that 3 75mm clearances to combustibles are maintained 9 Secure all vent joint...

Страница 15: ...DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS UP AND OUT HORIZONTAL TERMINATION KIT Images courtesy of Selkirk STRAIGHT OUT HORIZONTAL TERMINATION KIT STRAIGHT OUT HORIZONTAL TERMINATION KIT Installation 15 ...

Страница 16: ...iteria must be met The unit must be secured to the floor using lag bolts in the holes provided in the pedestal base Ensure that the unit is permanently electrically grounded to the chassis of your home with 18 gauge copper wire All exhaust systems must have a spark arrestor IT IS MANDATORY TO TAKE THE COMBUSTION AIR FROM THE OUTSIDE WHEN INSTALLING THIS UNIT IN AIR TIGHT OR MANUFACTURED MOBILE HOM...

Страница 17: ...Installation SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk 17 ...

Страница 18: ...N The C F button changes the two digit display from degrees Celsius to degrees Fahrenheit D MODE M T BUTTON The Mode of the stove can be switched between manual and controlled with a Thermostat Separate LEDs to the left of the two digit display indicate the mode of operation Manual or T Stat The stove has to be in normal operation to be switched from Manual to T Stat mode Manual mode operates acco...

Страница 19: ...ore being placed in hopper to remove most fines Binders Some pellets are produced with materials to hold the together or bind them High ash content Poor quality pellets will often create smoke and dirty glass They will create a need for more frequent maintenance You will have to empty the burn pot plus vacuum the entire system more often Poor quality pellets could damage the auger We cannot accept...

Страница 20: ...L TIMES EXCEPT WHEN REFILLING DO NOT OVERFILL HOPPER SHUTDOWN PROCEDURE Turning your stove off is a matter of pressing the POWER button on the display board The green light will turn back to red when the POWER button is pushed The auger motor will stop and the blowers will continue to operate until the internal firebox temperatures have fallen to a preset level 1 Your stove is equipped with a high...

Страница 21: ...Exchanger There is a clean out plate on both sides of the heat exchanger that need to be removed to clean fly ash out of the heat exchanger The cleanouts are located inside the cabinet doors on the lower front corners of the heat exchanger If a vacuum is used to clean your stove we suggest using a vacuum designed for ash removal Some regular vacuum cleaner i e shop vacs may leak ash into the room ...

Страница 22: ... any remaining pellets from the hopper and the auger feed system Scoop out the pellets and then run the auger until the hopper is empty and pellets stop flowing this can be done by pressing the ON button with the viewing door open Vacuum out the hopper Thoroughly clean the burn pot and firebox It may be desirable to spray the inside of the cleaned hopper with an aerosol silicone spray if your stov...

Страница 23: ...should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Do not place other waste in the same container SMOKE AND CO MONITORS Burning wood naturally produces sm...

Страница 24: ...his must be brushed clean The exhaust fan can be found behind the left side panel facing the front of the heater the circulation fan can be found behind the right side panel To access the igniter remove the air inlet tube and cover 2 screws The auger motor is located in the center rear of the unit Note When cleaning take care not to damage the fan blades Figure 26 Heat Exchanger Cleaner Handle Cir...

Страница 25: ...ossible Causes Possible Remedies Unplug stove first when possible 1 The convection blower is overheating and tripping the internal temperature shutoff Clean any dust off of the windings and fan blade If oiling the blower does not help the blower may be bad 2 The stove is being left on the highest setting for extended periods of time If operating the heater on the highest heat setting the room temp...

Страница 26: ...the gray wires to the air switch 6 Combustion blower failure With the stove on check to see if the combustion blower is running If it is not you will need to check for power going to the combustion blower It should be a full current If there is power the blower is bad If there is not see 8 7 Control board not sending power to combustion blower If there is no current going to the combustion blower ...

Страница 27: ...the motor is bad 8 The Proof of Fire POF thermodisc has malfunctioned Temporarily bypass the POF thermodisc by disconnecting the two wires and connecting them with a short piece of wire Then plug the stove back up If the stove comes on and works you need to replace the POF thermodisc This is for testing only DO NOT LEAVE THE THERMODISC BYPASSED Your blowers will never shut off and if the fire went...

Страница 28: ...ger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 7 The auger motor has failed Remove the auger motor from the auger shaft and try to run the unit If the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad STOVE FEEDS PELLETS BUT WILL NOT IGNITE Possible Causes Possible Remedies Unplug stove fi...

Страница 29: ...UT FUEL FEED LIGHT COMES ON AS DESIGNED Possible Causes Possible Remedies Unplug stove first when possible 1 High limit switch has tripped or is defective Wait for the stove to cool for about 30 45 minutes Locate the High Limit thermodisc and press the reset button on the back of it If the heater will not restart check the thermodisc to see if it s bad To test if the thermodisc is bad you can bypa...

Страница 30: ...RK AND HAS BLACK TIPS AFTER STOVE HAS BEEN ON FOR A WHILE THE BURNPOT OVERFILLS Possible Causes Possible Remedies Unplug stove first when possible 1 Stove or vent pipe is dirty which restricts airflow through the burnpot Follow all cleaning procedure in the maintenance section of the owner s manual 2 Vent pipe installed improperly Check to make sure the vent pipe has been installed according to th...

Страница 31: ...1 2 3 9 8 10 4 5 7 8 11 19 14 18 34 17 15 16 13 12 21 22 21 23 24 33 6 25 20 32 26 27 28 Parts Diagram 31 ...

Страница 32: ...167 Gasket Convection Blower 1 18 80622 Blower Convection 1 19 80604 Igniter 1 20 80676 PCBA Controller 1 21 891998 Bushing 2 22 891999 Auger 1 23 80606 Motor Auger 1 24 80491 Micro Switch 1 25 892344 Top Assembly 1 26 892264 Panel Left Cabinet 1 27 892345 Panel Right Cabinet 1 28 892037 Hearth Trim 1 29 892276 Ashley Grill Opening 1 30 851714 Ashley Logo 1 31 892064 Decorative Log 1 32 892199 Hou...

Страница 33: ...Wiring Diagram 33 ...

Страница 34: ...ty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby met 3 Parts and or service replacements made under the terms of this warranty are warranted only for the remaining period of the original heater warranty 4 Without speci c written exclusionary waivers no one has authority to add to or vary this limit...

Страница 35: ...Notes ...

Страница 36: ... THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER AP5660 PE 4 THE SERIAL NUMBER ____________________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 WWW USSTOVE COM HOW TO ORDE...

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