3-28
FI555A
7. Install the starter clutch gear onto the crankshaft;
then install the rotor/flywheel key in the crank-
shaft.
FI551A
8. Install the rotor/flywheel and secure with the
flange nut. Tighten to 107 ft-lb.
C. Magneto Cover
D. Water Pump
NOTE: Steps 1-8 in the preceding sub-section
must precede this procedure.
9. Install two alignment pins and place the magneto
cover gasket into position. Install the magneto
cover. Noting the different-lengthed 6 mm cap
screws and the location of the two internal cap
screws, tighten cap screws in a crisscross pattern
to 8 ft-lb.
FI596A
10. Install the water pump drive gear and secure with
the nut using red Loctite #271. Tighten to 28 ft-lb.
FI547
11. Install two alignment pins and a gasket on the
magneto cover; then install the water pump hous-
ing assembly. Tighten the cap screws to 8 ft-lb.
FI541A
FI539
12. Install the water pump cover with a new O-ring
and secure with the four cap screws. Tighten to 8
ft-lb.
FI538
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