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NOTE: When inserting the tool,

make sure the tool is seated on the

flat portion of the movable sheave

and not on the rib or the cam shoe

boss. The movable sheave may need

to be rotated in order to correctly

align the tool with the flat portion of

the sheave.

ZR-401

3. When the sheaves are apart, pull up

on drive belt and roll belt over sta-

tionary sheave until it is free of the

driven clutch.

4. When the belt is free of driven

clutch, remove the belt from the

drive clutch.

Installing

1. Place the belt (so the arrow is point-

ing toward the front of the snowmo-

bile) between the sheaves of the

drive clutch.

2. With the driven clutch sheaves fully

apart, roll the belt over the stationary

sheave.

3. With the drive belt properly posi-

tioned in the drive clutch and driven

clutch, turn the belt tool counter-

clockwise and roll the belt back and

forth to allow the driven clutch

sheaves to fully close.

4. After the belt is installed properly,

install the left-side access panel.

5. Release the brake lever lock.

Track Tension

Track tension is directly related to the

overall performance of the snowmobile. If

the track is too loose, it may slap against

the tunnel causing wear or it may “ratchet”

on the track drive sprockets. If extremely

loose, the idler wheels may climb over the

track lugs forcing the track against the tun-

nel causing the track to “lock.” Arctic Cat

recommends that the track tension be

checked daily during the first 300 miles

(480 km) of operation and once a week

thereafter and adjusted according to need.

The track will stretch and take a “set”

during break-in. Track deflection must be

maintained within the recommended

range.

Checking Track Tension
ZR/LT

1. Remove excess ice and snow

buildup from the track, track drive

sprockets, and the inside of the skid

frame.

2. Elevate the snowmobile on a

shielded safety stand high enough to

use a spring scale.

3. At the midpoint of the track (shock

pad), hook a spring scale around a

track clip; then pull down on the

scale to 20 lb (9 kg). Measure the

deflection (distance) between the

bottom of the wear strip and the

inside surface of the track clip. Mea-

surement should be 2 in. (51 mm).

! WARNING

Track tension must be properly main-

tained. Personal injury could result if

a track is allowed to become exces-

sively loose.

! WARNING

DO NOT attempt to check or adjust

track tension with engine running.

Turn ignition key to the OFF position.

Personal injury could result from

contact with a rotating track.

Содержание 2262-967

Страница 1: ...B l a s t Z R L T M 4 0 0 0 9 2 0 O P E R A T O R S M A N U A L O R I G I N A L I N S T R U C T I O N S p n 2 2 6 2 9 6 7...

Страница 2: ...LT IN SERIOUS INJURY OR DEATH The Operator s Manual Snowmobile Safety Handbook and Snowmobile Decals display important information California Proposition 65 The Safety Alert Symbol means ATTENTION BE...

Страница 3: ...ve APV System 17 Exhaust Controlled Timing ECT System 17 Operating Instructions 18 22 Starting and Stopping Engine 18 Braking 19 Emergency Stopping 20 Throttle Ignition Monitor Switch 20 Varying Altit...

Страница 4: ...tic Cat Inc constantly refines and improves its products no retroactive obligation is incurred This Operator s Manual should be considered a permanent part of the snowmobile and must remain with the s...

Страница 5: ...BLAST 4000 M OS ORN 4UF1S2DD MT100001 S2021JABKTOSR 2021 BLAST 4000 LT OS R SK 4UF1S2DD MT100001 Standards to which conformity is declared EMC EN 55012 EN 61000 6 2 ICES 002 Machinery EN 12100 2010 M...

Страница 6: ...E The carbon dioxide value is determined from a fixed test cycle under laboratory conditions on a representative sample of the engine type and does not imply or express any guarantee of the performanc...

Страница 7: ...5 Snowmobile Safety Rules...

Страница 8: ...ags This snowmobile comes with hangtags containing important safety information that may be applicable to the vehicle Anyone who rides the snowmobile should read and understand this information before...

Страница 9: ...t safety information Anyone who rides the snowmobile should read and understand this information before riding The labels should be considered as permanent parts of the snowmobile If a label comes off...

Страница 10: ...replaced ask the dealer to notify Arctic Cat for correct registration information Control Locations Shown below are the typical control loca tions for Arctic Cat snowmobiles Loca tion of a specific co...

Страница 11: ...emainder of 6 hours This additional oil is less than the amount added during Stage One Premixing fuel and oil during the break in period is not required Due to the oil delivery control strategy of the...

Страница 12: ...two modes Next press the Middle Button to set the clock Press the Left or Right to set the hours then press the Middle Button to set the minutes Press the Left or Right Button to set the min utes Whe...

Страница 13: ...0112 Intake Air Temp Sensor 1 Circuit Low P0113 Intake Air Temp Sensor 1 Circuit High P0117 Coolant Temp Sensor 1 Circuit Low P0118 Coolant Temp Sensor 1 Circuit High P0122 Throttle Position Sensor Ci...

Страница 14: ...r and engine overheating For checking filling cooling system refer to the Coolant Level sub section in the Maintenance section Battery Electric Start It is extremely important that the battery be main...

Страница 15: ...clamp of the negative jumper cable black to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine...

Страница 16: ...ips p n 6639 448 864 may be installed at the expense of the snowmobile owner NOTE If operating on ice or hard packed snow conditions it is recom mended that Ice Scratchers p n 5639 897 be installed to...

Страница 17: ...mperature is below or above normal operating range 2 Shift only with the engine at idle RPM and the snowmobile com pletely stopped 3 If attempting to shift into reverse at too high engine RPM above 30...

Страница 18: ...slide the panel forward to remove it from the skid plate 2 Remove the Torx screw securing the front of the hood to the chassis then loosen the two quarter turn fasteners securing the hood Disconnect t...

Страница 19: ...his creates a high port exhaust design calibrated to provide maximum perfor mance at high RPM NOTE If the servomotor cycles three times and then shuts down the exhaust valve cable is not adjusted corr...

Страница 20: ...fluid until the fluid is at the recommended level Install and secure the reservoir cover Do not allow moisture to con taminate the brake system 4 Test the throttle control lever by completely compress...

Страница 21: ...on the proper mainte nance of the brake system is found in the Maintenance section 1 Use the brakes wisely Each time the brakes are applied in all hydraulic brake systems including automotive applica...

Страница 22: ...will stop the engine when a loss of return spring force occurs If ice forms in the throttle system or if there is some other malfunction of the throttle system result ing in a loss of return spring f...

Страница 23: ...eeded to start the engine take the snowmobile to an autho rized Arctic Cat Snowmobile dealer for service as soon as possible If not under warranty this service is at the discretion and expense of the...

Страница 24: ...the snowmobile owner 1 Place the snowmobile on a level sur face Remove both access panels and the hood then remove the exhaust res onator 2 Place a drain pan under the chain case then loosen the scre...

Страница 25: ...k for wear damage and tight connections Exhaust System Weekly 12 Check for damage leakage and obstructions Fuel System Tank Pump and Vent Hose Weekly Check for damage wear obstructions and leak age Nu...

Страница 26: ...Cat Snow mobile dealer for this service If not under warranty this service is at the discretion and expense of the snowmobile owner Checking Adding Engine Oil The oil level may be checked by visually...

Страница 27: ...adjustment use the follow ing procedure 0752 970 1 Remove the servomotor cable holder 0752 969B 2 Rotate the servomotor actuator counterclockwise to loosen the cable then pull the cable housing up an...

Страница 28: ...nowmobile owner if qualified to do so If the owner does not feel qualified take the snowmo bile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and exp...

Страница 29: ...s 11 5 DC Volts or less some chargers may cut off and fail to charge If this occurs connect a fully charged booster battery in parallel positive to positive and negative to negative for a short period...

Страница 30: ...386 13 Install the battery hold down bracket into the battery bracket and secure using the existing screw Tighten securely 14 Install the resonator and expansion chamber and secure using the exist ing...

Страница 31: ...to con taminate the brake system Changing Brake Fluid The brake fluid must be changed on a regular basis and whenever the brake fluid has been overheated or contami nated The brake fluid should be cha...

Страница 32: ...flexible tubing over the ball of the bleeder valve and direct the other end into a container ZR 389 3 Slowly compress the brake lever until maximum pressure is attained then hold the lever in the com...

Страница 33: ...ke caliper 4 Carefully move the shield out of the way then remove the hairpin clip securing the brake pads to the cali per assembly 5 Pull the brake pads out of the caliper assembly ZR 390 6 Measure t...

Страница 34: ...d pre mature belt failure NOTE Before starting the snowmo bile in extremely cold temperatures the drive belt should be removed and warmed up to room temperature Once the drive belt is at room tem pera...

Страница 35: ...ose it may slap against the tunnel causing wear or it may ratchet on the track drive sprockets If extremely loose the idler wheels may climb over the track lugs forcing the track against the tun nel c...

Страница 36: ...of the wear strip and the inside surface of the track clip Mea surement should be 2 in 51 mm ONS 289 Adjusting Track Tension NOTE To ensure proper track ten sion adjustment perform all adjust ments on...

Страница 37: ...d raise the rear of the snowmo bile off the floor making sure the track is free to rotate 3 Start the engine and accelerate slightly Use only enough throttle to turn the track several revolutions SHUT...

Страница 38: ...most desirable ride The chart is designed to help in set ting up rear spring preload however rid ing style is the single greatest factor in determining rear spring requirements NOTE These cam positio...

Страница 39: ...e is to be used for vertical aiming 1 Position the snowmobile on a level floor so the headlight is approxi mately 8 m 25 ft from an aiming surface wall or similar surface NOTE There should be an aver...

Страница 40: ...hten to 15 ft lb 20 4 N m Adjusting Ski Stance NOTE Local laws and or regula tions as to maximum width of the ski stance on these snowmobiles may be applicable Always comply with the maximum width law...

Страница 41: ...Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner Each time a new set of wear strips are installed they should be tempered Tem per the wear strip...

Страница 42: ...oil into the spark plug hole and pull the recoil starter handle slowly about 10 times C Install the spark plug and con nect the high tension lead 8 Fill the gas tank to its rated capacity then add Arc...

Страница 43: ...r worn Install the drive belt NOTE If the old belt is worn but in reasonable condition retain it with the snowmobile as a spare in case of emergency 5 Inspect all fuel hoses and oil hoses for deterior...

Страница 44: ...s Fuel Filter Light Bulbs Windshield Drive Belt Torn or Punctured Upholstery Wear Bars Brake Pads Spark Plugs Drive Clutch Driven Clutch Wear Parts Wear Strips Shock Absorber s Limited to one 1 year o...

Страница 45: ...or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmobile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile...

Страница 46: ...r WARRANTY PERIOD The emission warranty period for this snowmobile begins on the same date as the standard warranty coverage and continues for 30 months or 2500 miles whichever comes first COMPONENTS...

Страница 47: ...nc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which the origin...

Страница 48: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT PO BOX 810 THIEF RIVER FALLS MN 56701 USA Place Stamp Here...

Страница 49: ...______________________________________________ Phone _________________________________________________ Parts and Accessories When in need of replacement parts oil or accessories for your Arctic Cat Sn...

Страница 50: ...2020 Textron Specialized Vehicles a division of Textron Inc Trademarks of Arctic Cat Inc...

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