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Chalet 1800 Ins
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8. Drill the anchor holes in the firebox
9. Cut the hole in the sheet metal. An easy way is to put the sheet metal over a block of wood and
hammering into the centre of where the hole will be with the claw of your hammer and then cutting
the resulting gash out with tin snips.
10. Using some adhesive gasketing material, tape the gasket around the flanges of the blocker plate
and then push it into position in the fireplace and anchor it.
11.
Slide the Stainless Steel liner (since this is a concealed area do not use “black” or “galvanized” pipe)
in through the hole and slide the insert into position and attach the liner into the flue collar and seal
the hole in the blocker plate with some rope gasket. You could cut the hole for the liner a little large
and then using some rope gasket, a little larger in circumference than the hole, cut through it and
slip it all around the edge of the cut hole and screw it into the blocker plate in a few places so that
when you slip the liner through, it will make a good seal or you could just take the gasket and screw
it around the hole in the blocker plate so that when the liner goes through the hole, it will make for a
good tight fit and will be the seal between the liner and blocker plate.
12.
If you are using a 6” outside dimension liner, the liner will slip right into the flue collar and will be at-
tached by the three pre-punched flue collar holes or the two supplied angle brackets and the front
flue collar hole may be used. If the optional flex to rigid adaptor is being used(using something like
this makes installation much easier if you have to install through the appliance), slip in the cross bar
and screw on the two nuts (following the manufacturers instructions).
13. Push the liner up so that will be ready to pull down into the insert flue collar.
14.
If the firebox floor is “dropped”, put a level from
the top of the hearth to the back of the firebox
and measure how high the drop is towards the
back of the firebox in the area where the insert
leveling legs will be. Push the insert into posi-
tion in the fireplace opening. When you start sliding the insert back over the drop floor, reach under
the insert and start to unscrew the leveling legs to the height that
is needed to make the insert sit level when it is in it’s final resting
place.
15. If the fireplace opening is high enough for you to get into the top
of the insert, then you can reach in and get the liner and fit it into
the flue collar and mechanically attach it. If the room is not there,
then reach in through the inside of the in-
sert by removing the air tubes and baffle
plates and then reaching up through the
flue collar and grabbing the cross bar on
the liner and pulling it down. Take the
“hook” piece out of the kit and hook it
over the cross bar and then take the
longer crossbar with the nut in the mid-
dle and put the hook through the nut and
tighten that assembly to the bottom of
the insert
(contact venting component
supplier for availability and information).
16. If necessary, reinstall the bricks, secondary air tubes and ce-
ramic baffle plates.
17. Finish by installing the faceplate/trim and door and the blower if
it was removed for installation of the insert.
BLOCKER PLATE INSTALLATION
SS Liner
Blocker
Plate
First Flue Tile
Optional
Cleanout
FLEX
TO
RIGID
ADAPTOR
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