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MINIPACK 

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15

        

2.2 COMMISSIONING 

Whilst this set has been tested in the factory to the required settings (detailed in operating parameters at the back of 
instruction manual), it is impossible to simulate the actual on-site conditions, especially if they are unusual. Also, the 

settings may have been disturbed since leaving the factory. 
Therefore we strongly recommend 

the set is commissioned by our authorised agent

 who will prepare the set, make 

any necessary adjustments and leave the set in operational order. 
 
Commissioning is a requirement to validate the Warranty (see Customer Assurance) 

 
Prior to requesting an engineer to attend the site for commissioning, the client must ensure that; 
 

 

the equipment has been correctly installed; 

a written scheme of examination has been obtained where required under the Pressure Systems Safety 
Regulations; 

 

an adequate water supply and permanent electricity supply are available; 
the equipment and pipework in the building being served by the pressurisation unit is capable of accepting 

the generated pressures. 

 

 

2.3

 

OPERATING INSTRUCTIONS  

This unit is used for maintaining the pressure in pressurised heating or chilled systems with a volume up to 10,000 
litres at 82ºC or boiler power up to 1000kW. 
 

READ GENERAL SAFETY INFORMATION 0.0, WARNINGS 0.1 and CAUTIONS 0.2, 0.3 & 0.4

 

2.3.1 ADDITIONAL 

CAUTIONS 

2.3.1.1

 

Isolate the pressurisation unit from the system before draining or modifying the system. 

If the unit is 

drained it must be recommissioned. 

2.3.2 NORMAL 

OPERATION 

The pressurisation unit automatically maintains a minimum set pressure, the “Cold Fill” pressure, in a heating or chilled 
system by transferring make-up liquid from a breaktank or sealed vessel into the system. When the system pressure 
falls below the required level the Duty pump automatically refills the system until the pressure is restored. If the Duty 

Pump fails to maintain the required pressure the Support pump (where fitted) will operate in addition to the Duty 
Pump. 
 

2.3.3  STANDARD/BASIC “-B” CONTROLLER OPERATION 

 
The control is by AquaTech-Pressmain “MPC-Pu” Microprocessor, with a 2 character display on the control panel, 
showing the current system pressure in Bar. 
 
To spread the wear evenly between the pumps the Duty Pump alternates each time both pumps stop (where two 

pumps are fitted). 
 
If there is an interruption in the electrical supply the unit will restart on restoration of the supply. 
 

The unit must be left switched ON with the system connection valve OPEN. 

 
When switched on the display shows the controller type 
 
 
Then self checks stating the firmware ref. eg. 

 
 
Followed by the system pressure in bar 
(Screens shown are examples only) 

 

 

1 2 

2.3 

P u 

Содержание MINIPACK MP Series

Страница 1: ...ESSURISATION UNITS WITH MICROPROCESSOR CONTROLS MODELS MP31 32 71 72 ISSUE 6 30 01 2019 Head Office AGM House London Rd Copford Colchester Essex CO6 1GT UK Tel 01206 215121 Email aftersales agm plc co...

Страница 2: ...e manual supplied with the unit Examples of units manufactured by Aquatech Pressmain are shown below Please note it is also possible for the pump controls tanks to have been sold as a separate item in...

Страница 3: ...NG MiniPack Standard Basic B or Enhanced E UNITS 12 1 3 6 ELECTRICAL 12 2 USER INSTRUCTIONS 14 2 1 CUSTOMER ASSURANCE 14 2 2 COMMISSIONING 15 2 3 OPERATING INSTRUCTIONS 15 2 3 1 ADDITIONAL CAUTIONS 15...

Страница 4: ...PSSR and the Owner User should be made aware of their responsibility for this see section 3 Servicing Failure to install operate use maintain the equipment as recommended below could cause damage to...

Страница 5: ...or property 0 1 12 Pump motors with lifting eyes the lifting eyes are only suitable for lifting motors NOT the entire pump assembly This could cause injury to people or property 0 1 13 Ensure the bas...

Страница 6: ...ssure safety device into the system with due respect to the suction pressure present on the pumpset the pump closed valve pressure stated on the pump the maximum working pressure stated on any of the...

Страница 7: ...3 8 Ensure pumpset has an adequate water supply at all times to prevent dry running causing pump seal damage and water leakage 0 3 9 Do no attempt to start pumps without liquid in volutes pumps must b...

Страница 8: ...the suction side of the circulating pump but not within any influences from the circulating pump and for a heating system at the point of lowest temperature i e before the boiler If the equipment is...

Страница 9: ...stem Connection i The unit must be connected with any expansion vessels and cooling vessels to the underside of the return header on the suction side of the circulating pumps and boiler chiller see Lo...

Страница 10: ...mm Float Valve 15mm Incoming Mains Supply Microprocessor Controller System connection on suction side of Circulating Pumps Sytem filling device e g quick fill loop check local water regulations Drain...

Страница 11: ...r charge filling valve top and the diaphragm bottom on 70 C vessels top on 100 C vessels are accessible for future maintenance All vessels must have isolating and drain off valves fitted to enable the...

Страница 12: ...et terminal on pcb card in series with the boiler chiller control circuits so that in the event of a fault condition occurring the boiler chillers shut down and remain inoperative until the fault cond...

Страница 13: ...6a Typical standard B controller Wiring Diagram Fig 1 6b Typical Boiler wiring by others PCB1 PCB2 PCB3 O Keypad 2020Plus controller Pump 2 Auto Off Hand Pump 1 Auto Off Hand Display Pressure fault n...

Страница 14: ...urance does not apply to those items not supplied by us or to defects arising from parts not made or approved by AquaTech Pressmain The individual manufacturers own policies for dealing with defects w...

Страница 15: ...82 C or boiler power up to 1000kW READ GENERAL SAFETY INFORMATION 0 0 WARNINGS 0 1 and CAUTIONS 0 2 0 3 0 4 2 3 1 ADDITIONAL CAUTIONS 2 3 1 1 Isolate the pressurisation unit from the system before dra...

Страница 16: ...tted their sequence is automatically rotated either by starting the pump that has been idle the longest and or by timed operation dependent upon unit type Indicator lights where fitted on the fascia s...

Страница 17: ...is value High pressure delay time before alarm is initiated Duty delay to delay duty pump starting to circulator pump pressure dips Support delay to delay support pump starting in normal operation pre...

Страница 18: ...ched off for a long period a turbine pump where fitted may have seized Switch off unit insert flat blade screwdriver into slot on end of motor shaft and rotate pump until free Replace fuse with T1Ax20...

Страница 19: ...d signal present Check electrical supply is within tolerance or missing phase Pump seized motor failed Motor thermistor overheated No water in feed tank water level below supply tank low water alarm p...

Страница 20: ...ocedure shown below to avoid damaging rupture of the internal diaphragm and consequences of E g High and or low pressure problems unstable pump operation 2 To adjust air charge pressure 4 0Bar isolate...

Страница 21: ...s specialist fields are Pressure booster equipment and sealed systems for heating and chilled water distribution systems Regular servicing of any plant for essential services is vital because wear and...

Страница 22: ...A AquaTech Pressmain AGM House London Rd Copford Colchester Essex CO6 1GT UK Telephone 01206 215121 OPERATING PARAMETERS SERIAL No MODEL MP THE SERIAL MODEL NUMBERS MUST BE QUOTED WHEN REQUESTING ASS...

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