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Medical Equipment Washer 

Operating Manual 

AQ-3

5

00

 

Your Aqua Phase Includes the Following Options:

READ ALL MATERIAL PRIOR TO OPERATION

Aqua Phase

, A Division Mid-State Stainless Inc. ●330 W Benson Ave. ●PO Box 228 ●Grantsburg, WI 54840 ●USA 

800-208-9274 ●715-463-5851●FAX: 715-463-5853● Email: [email protected] ●WEB: www.aqua-phase.com

Содержание AQ-3500

Страница 1: ...se Includes the Following Options READ ALL MATERIAL PRIOR TO OPERATION Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com ...

Страница 2: ......

Страница 3: ...ication System option 19 Daily Operating Procedures 20 Daily Operations Log 21 Weekly Monthly Annual Procedures 22 Periodic Operations Log 23 De liming Instructions 24 26 Aqua Phase Limited Warranty 27 Trouble Shooting Guide 28 37 Aqua Phase Will Not Start 29 Aqua Phase Will Not Fill With Water 30 Aqua Phase Will Not Stop Draining Draining Takes Too Long 31 Aqua Phase Will Not Stop Filling Error M...

Страница 4: ...p Assembly 48 Valve Inspection Procedures 49 Valve Fill Disinfect 50 Disinfectant Mixing Valve 51 Wheel Brush Adjustment 52 Technical Data Single Stage Injector 53 Pump Impeller Inspection Procedures 54 Main System Pump 55 Flojet Disinfectant Pump 56 AMT Drain Pump 57 Shertech Drain Pump 58 Aqua Phase Chemicals Descriptions 59 Aqua Phase Chemicals Material Safety Data Sheets AQ 240 Cleaning Soluti...

Страница 5: ...outlet and the machine DO NOT Try to modify the machine in any manner without factory approval DO NOT Operate the machine in high foot traffic areas DO NOT Use garden hoses for the fill and drain hoses DO NOT Operate the machine unless you have been properly trained to run the machine Aqua Phase carries a complete line of supplies and parts and a variety of cleaning rinse and disinfectant solution...

Страница 6: ...INFORMATION Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5851 FAX 715 463 5 Email aquaphase medwashers com WEB www aqua phase com 2 ...

Страница 7: ... WASH MODE Selector Switch Optional on AQ 1000 AQ 2000 Series CLEAN DISINFECT When this mode is selected Aqua Phase will perform a complete wash and rinse for the time specified on the WASH TIME Selector Switch It will then automatically apply disinfectant solution CLEAN ONLY When this mode is selected Aqua Phase will perform a complete wash and rinse cycle for the length of time specified on the ...

Страница 8: ...ATION Mechanical Components Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5851 FAX 715 463 5 Email aquaphase medwashers com WEB www aqua phase com 4 ...

Страница 9: ...N Filters and Screens Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5851 FAX 715 463 5 Email aquaphase medwashers com WEB www aqua phase com 5 ...

Страница 10: ...ccur on the equipment Cleaning Solutions Aqua Phase AQ 240 Cleaning Solution and Aqua Phase AQ 260 Rinse Agent are recommended for use in the unit Disinfectants Use a concentrated disinfectant with a dilution rate of 1 ounce per gallon 1 128 AQ 128 Neutral Disinfectant or AQ 130 Germicidal Disinfectant are recommended Disinfectants with other dilution rates can be used however the dilution setting...

Страница 11: ...ctions are secure slowly turn on your hot water supply and inspect for loose connections 8 For standard 120 volt operation connect Aqua Phase to a standard 20 AMP electrical service Press the reset button located on the Ground Fault Circuit Interrupter GFCI in the power cord DO NOT use a power extension cord between the wall outlet and the Aqua Phase 9 With Special Ordered 240 volt configuration t...

Страница 12: ...ace the appropriate colored hoses in bottle openings RED hose for Detergent BLUE hose for Rinse Aid Do not dilute solutions NOTE If Disinfection Application System is installed the disinfectant injection rate is preset at the factory for a dilution rate of 1 oz per gallon of water Contact the factory if adjustment of the injection rate is necessary 3 On the control panel at the front of the machin...

Страница 13: ...g into the Chemical Cabinet Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5851 FAX 715 463 5 Email aquaphase medwashers com WEB www aqua phase com 9 ...

Страница 14: ...l Cabinet Setup Information Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5851 FAX 715 463 5 Email aquaphase medwashers com WEB www aqua phase com 10 ...

Страница 15: ...erior Spray Gun Red Hose Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5851 FAX 715 463 5 Email aquaphase medwashers com WEB www aqua phase com 11 ...

Страница 16: ...sinfectant Spray Wand Black Hose Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5851 FAX 715 463 5 Email aquaphase medwashers com WEB www aqua phase com 12 ...

Страница 17: ...r Bridges Looking into Aqua Phase Wash Chamber Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5851 FAX 715 463 5 Email aquaphase medwashers com WEB www aqua phase com 13 ...

Страница 18: ...DRAIN CONNECTION TO AQUA PHASE SYSTEM o If the Drain Hose is run directly to a floor drain water will siphon out of the Aqua Phase during operation Typically the Drain Hose will run to a stand pipe or utility sink similar to a home washing machine set up Use of standpipe is recommended See Drain Line Options diagram page Please check with your local building codes for stand pipe requirements A sta...

Страница 19: ...NE OPTIONS Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 15 ...

Страница 20: ...INE OPTIONS Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 16 ...

Страница 21: ...chine done filling for rinse cycle Rinse solution automatically injected Rinse cycle approximately 1 5 minutes Machine completed operation Front door of Wash Chamber must be opened before next operation can begin After Wash Cycle prior to draining of wash water Message Six Check Low Level Float Item removed loaded Wash Chamber inspected for debris Safety switches operational Is float is free of de...

Страница 22: ...inse water remains in the machine and will be the wash water for the next item placed in the chamber If you choose you may drain the rinse water prior to beginning the next wash cycle 1 Load the item to be washed into wash chamber and close the front door For Aqua Phase units equipped with the Wheelchair Wheel Rotation System a For washing wheelchairs position the front small diameter wheels into ...

Страница 23: ...by calling your dealer or AquaPhase at 800 208 9274 Disinfection Application System Operating Instructions Be sure that you are using a 1 ounce per gallon disinfectant If not see the notes below Place a one 1 gallon container of your disinfectant solution in the Chemical Tray located inside the Chemical Cabinet at the rear of the Aqua Phase o Insert the CLEAR hose into the disinfectant container o...

Страница 24: ...team will come out of the door The door and the item washed may be hot to the touch right away OptionalStep Place a drying mat on the floor by the Aqua Phase Washer Door to soak up water when you remove items from the washer 7 Take the items out of the washer On drying mat tip the wheelchair on its handles to let the water on the seat run off 8 Push the red Stop button at any time during the cycle...

Страница 25: ...ERATIONS LOG Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 21 ...

Страница 26: ...uded in the water supply line to your Aqua Phase change the Filter Element that is inside the Water Filter Housing 3 For Infection Control reasons if possible change switch the manufacture brand or type of concentrated disinfectant that you are using to Aqua Phase every 30 days Semi Annual WARNING Wear Personal Protective Gear Clothing when working with ANY chemicals 1 Confirm the Disinfectant Con...

Страница 27: ... Drive System Chains Inspect Spray Arm Timing Validate Disinfectant Consumption 12 MONTH INTERVAL Replace Detergent Pump Hose Replace Rinse Pump Hose Inspect Pressure Regulator PERIODIC OPERATIONS LOG Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 23 ...

Страница 28: ...chased from a local hardware store such as CLR will help but not as effective as the industrial grade Aqua Phase AQ 725 Deliming Solution We have specifically formulated the AQ 725 De liming Solution to be used weekly or as needed to keep your Aqua Phase free from mineral build up The easy ready to use quart bottles are pre measured for the proper dilution rate for a single application Packaged wi...

Страница 29: ... and pour the proper amount of de liming solution directly into the water that is in the reservoir of the machine BE CERTAIN to add the proper amount of de liming solution according to the dilution rate recommended by the manufacturer of the deliming solution concentrate you are using the Aqua Phase reservoir holds 5 5 gallons of water 10 Close the front door and press the START button Allow Aqua ...

Страница 30: ...steps 10 13 until the filter s collect minimal debris You may select 3 minutes or the shortest time cycle available when repeating Steps 10 13 14 Examine and clean the reservoir filter located inside the wash chamber reservoir 15 Drain Aqua Phase 16 Disconnect Aqua Phase from power source 17 Shut off the water supply to Aqua Phase 18 CHECK FOR DEBRIS IN THE SPRAY NOZZLES If your unit does not have...

Страница 31: ...nt or any loss damage or injury resulting from a the improper design manufacture maintenance or operation of any equipment into which the products are incorporated or in connection with which the products are used or b the use of the products for other than their intended purpose or use or operation outside the specified environmental conditions or c the failure of the Buyer or any other party to ...

Страница 32: ...tempting any suggested servicing procedures UNPLUG Aqua Phase from the power source Page Problem Description Aqua Phase Will Not Start 29 Aqua Phase Will Not Fill With Water 30 Aqua Phase Will Not Stop Draining Draining Takes Too Long 31 Aqua Phase Will Not Stop Filling Error Message Fill Time Expired 32 Items Washed Have Water Spots or Cloudy Film 33 Items Not Cleaned Properly 34 Growling Noise P...

Страница 33: ...qua Phase not plugged in GFCI not reset in power cord Circuit breaker tripped Blown fuse in Aqua Phase Control Panel Assembly 2 GFCI WILL NOT RESET Circuit breaker tripped Power outage to the area of the building Defective GFCI Short in Aqua Phase system and GFCI doing its job 3 1 2 ARE OK Then check Front door open Front door out of adjustment not contacting Front Door Safety Switch Blown fuse in...

Страница 34: ...ntact Aqua Phase for a replacement You may temporarily replace the fill line filter screen washer with a standard hose washer However long term operation without this filter screen may damage the Fill valve 5 DEFECTIVE HIGH LEVEL WATER CONTROL FLOAT SWITCH Unplug the Aqua Phase from the power supply Call Aqua Phase factory for assistance 6 WATER SUPPLY PRESSURE IS TOO LOW Turn off water supply Dis...

Страница 35: ...orarily replace the fill line filter screen washer with a standard hose washer However long term operation without this filter screen may damage the Fill valve 5 DEFECTIVE HIGH LEVEL WATER CONTROL FLOAT SWITCH Unplug the Aqua Phase from the power supply Call Aqua Phase factory for assistance 6 WATER SUPPLY PRESSURE IS TOO LOW Turn off water supply Disconnect water supply hose from Aqua Phase Deter...

Страница 36: ...Level Float Switch in the Water Reservoir inside the Wash Chamber Inspect High Level Float Switch to ensure that it is free of debris and moves freely 4 DAMAGED OR DEFECTIVE HIGH LEVEL FLOAT SWITCH Unplug the Aqua Phase from the power supply Inspect the High Level Float Switch for damage such as a cracked fitting or binding Replace if damaged you may order replacement parts by calling your dealer ...

Страница 37: ...nding the pH of the water and the totally dissolved solids of the water to alter the injection rate of the AQ 240 Cleaning Solution to reduce the amount of solids being taken out of suspension 3 RINSE AID SOLUTION CONTAINER EMPTY Check the level of rinse aid solution refill if necessary The chemical solutions are located inside the Mechanical Cabinet at the rear of the Aqua Phase NOTES The solutio...

Страница 38: ...n is located in the bottom of the Water Reservoir located inside the Wash Chamber SPRAY NOZZLES CLOGGED Virtually inspect spray nozzles for debris For spray nozzles that are clogged note the position of the spray nozzle s relative spray angles CHEMICAL PUMP HOSES ARE WORN Set the wash cycle time to 7 MINUTES or to the longest time cycle available Press the Start button and allow Aqua Phase to run ...

Страница 39: ... Inspect hoses located inside the chemical pumps for cracks Replace if damaged You may order replacement parts by calling your dealer or the factory 7 FOAM IN WATER RESERVOIR AREA Caused by something on the item washed or by the use of a foaming detergent or rinse aid Foam may affect certain sensors that control the filling and draining of water o Press the Stop button and wait a few minutes until...

Страница 40: ...s Clean Primary Filter Screen Primary Filter Screen is located in the bottom of the water reservoir located inside of the Wash Chamber See also Making Growling Noise 2 DEFECTIVE PRESSURE SENSOR Replace you may order replacement parts by calling your dealer or the factory 3 PUMP IMPELLER CLOGGED WITH DEBRIS See Pump Impeller Inspection Procedures located in the ServicingProcedures Guide section of ...

Страница 41: ...MICAL PUMP HOSE WORN Inspect hoses located inside the chemical pumps for cracks Replace if damaged you may order replacement parts by calling your dealer or the factory 2 CHEMICAL PUMP ROLLER ASSEMBLY IS WORN Inspect chemical pump hose roller and determine if chemical pump hose is being fully pinched If not replace both the chemical hose and the roller assembly USING TOO MUCH AQ 240 CLEANING SOLUT...

Страница 42: ...EL CONTROLS ELECTRICAL LAYOUT Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 38 ...

Страница 43: ...nd Fault Protector Power Cord Effects of a blown fuse s Name Status Condition FU 1 If Blown No power to Main Pump no water spraying in Wash Chamber FU 2 If Blown System will be dead FU 3 If Blown No activity from pressing START button FU 4 If Blown System will pump but no sweeping spray action will be heard FU 5 If Blown No activity from pressing START button FU 6 If Blown No activity from pressin...

Страница 44: ...TA WIRE DIAGRAMS Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 40 ...

Страница 45: ...TA WIRE DIAGRAMS Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 41 ...

Страница 46: ...TA WIRE DIAGRAMS Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 42 ...

Страница 47: ...PARTS LISTING Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 43 ...

Страница 48: ... LISTING continued Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 44 ...

Страница 49: ... LISTING continued Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 45 ...

Страница 50: ...S LIST continued Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 46 ...

Страница 51: ...S LIST continued Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 208 9274 715 463 5851 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 47 ...

Страница 52: ...L CHEMICAL PUMP ASSEMBLY Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 48 ...

Страница 53: ...listers or warps The Diaphragm should have the same pliability flexibility across its surface 12 Locate the Bleed Hole 1 2 Valves in the Diaphragm and make certain it is not plugged or clogged with debris or hard water particles 13 Check that the Core Spring and Core Assembly moves freely inside the Cover Solenoid base If you find there are issues with items 11 12 or 13 above a valve rebuild kit m...

Страница 54: ... VALVE FILL DISINFECT Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 50 ...

Страница 55: ...NFECTANT MIXING VALVE Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 51 ...

Страница 56: ...EEL BRUSH ADJUSTMENT Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 52 ...

Страница 57: ...LS 200 3C 200C 201C 202C 203C 204C 206C 208C Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 53 ...

Страница 58: ...machine 6 The pump is composed of two components the pump head and the pump motor a You do not need to remove the pump head from the pump motor b You do need to take the pump head apart 7 Remove the bolts holding the pump head together 8 You may need to tap hit the pump head assembly to free the two halves 9 Inspect the pump impeller a Check the impeller housing and the inlet elbow for any obstruc...

Страница 59: ... MAIN SYSTEM PUMP Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 55 ...

Страница 60: ...jet Disinfectant Pump Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 56 ...

Страница 61: ...A Drain Pump AMT Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 57 ...

Страница 62: ...RAIN PUMP Shertech Aqua Phase A Division Mid State Stainless Inc 330 W Benson Ave PO Box 228 Grantsburg WI 54840 USA 800 800 208 9274 715 463 5 FAX 715 463 5853 Email aquaphase medwashers com WEB www aqua phase com 58 ...

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