ODYSSEA
(EXPORT)
(NON-MAGNETIC)
TECHNICAL MANUAL
Rev. 11/17
Страница 1: ...ODYSSEA EXPORT NON MAGNETIC TECHNICAL MANUAL Rev 11 17...
Страница 2: ...Manual PN 18369 Odyssea BC w o Cylinder Export Non Mag PN 394059 You can contact a Technical Advisor via e mail at Aqua Lung France obeauchamps aqualung fr Aqua Lung America sreilly aqualung com grubi...
Страница 3: ...t Valve REV 14 Deflation Using the Over Pressure Relief Valve OPRV Dump Valve 14 DONNING AND ADJUSTMENT PROCEDURES 15 Donning and Adjustment 15 PRE DIVE INSPECTION CHECKLIST 16 POST DIVE INSPECTION CH...
Страница 4: ...TABLE 2 TORQUE SPECIFICATIONS 36 TABLE 3 RECOMMENDED CLEANERS LUBRICANTS AND SEALANTS 36 PROCEDURE A CLEANING AND LUBRICATING 37 AIRWAY AND CYLINDER VALVE CONNECTOR EXPLODED VIEW 38 CYLINDER VALVE EX...
Страница 5: ...d tools are essential for an efficient repair facility 3 As the valve inflator is disassembled reusable components should be segregated and not allowed to intermix with non reusable parts or parts fro...
Страница 6: ...l tool when removing o rings to prevent damage to the sealing surface Even a small scratch across an o ring sealing surface could result in leakage Once an o ring sealing surface has been damaged the...
Страница 7: ...al buoyancy cannot be reestablished WARNING Your BC is not a lift bag DO NOT rely on it to bring heavy objects to the surface Doing so may permanently damage the BC and could result in serious injury...
Страница 8: ...er and changes your buoyancy Always be prepared to add air to the BC from the auxiliary air cylinder in order to maintain buoyancy and a breathable air supply PRODUCT DESCRIPTION The Odyssea is specif...
Страница 9: ...uxiliary air cylinder ensure that the fill adapter and valve are completely dry especially in the area surrounding the valve outlet Examine the cylinder markings to verify that it is rated for a fill...
Страница 10: ...ill the auxiliary air cylinder directly from a supply cylinder unless you have received the necessary training and authorization to do so If done incorrectly this procedure poses certain hazards which...
Страница 11: ...liary air cylinder securely and slowly open the handwheel 8 While supporting the auxiliary air cylinder with one hand very slowly open the handwheel on the supply cylinder to begin filling do not exce...
Страница 12: ...nector Fig 6 2 Insert the cylinder into the retaining sleeve and align the threaded valve outlet with the cylinder valve connector Screw the knurled nut onto the threaded valve outlet until finger tig...
Страница 13: ...Using the Oral Inflator To deflate the BC using the oral inflator lift the inflator body to its highest possible position above the head Press the oral inflator button B to start venting air This meth...
Страница 14: ...In addition to the rapid exhaust valve REV that is integrated into the dual valve the BC has an other OPRV dump valve located on the lower right lobe A opposite the cylinder valve connector The prima...
Страница 15: ...ed don the BC to make sure the adjustments are correct Donning and Adjustment Figs 12 13 1 One end of the back strap has a male quick release buckle A Connect the male buckle to the female buckle at t...
Страница 16: ...pressure relief valve OPRV opens to relieve excess pressure from the bladder See Inflation Methods Close cylinder valve and verify the OPRV re seats keeping the bladder fully inflated Refill cylinder...
Страница 17: ...ut with fresh water at the end of each diving day using the following procedure CAUTION Initials ______ 1 Submerge the entire BC in fresh water and soak thoroughly to remove salt and mineral deposits...
Страница 18: ...fter the cylinder has been removed loosen the cylinder valve connector and remove it from the manifold 2 Remove all straps with quick release buckles 60 61 both caps 62 gaskets 12 dump valve 63 and ai...
Страница 19: ...or will be attached Screw the cylinder valve connector 58 onto the manifold until handtight Insert the cylinder 59 into the retaining sleeve and screw the knurled nut onto the cylinder valve outlet 4...
Страница 20: ...datory replacement parts These parts should be replaced with new and must not be reused under any circumstances regardless of the age of the product or how much use it has received since it was last s...
Страница 21: ...en the dual valve body 13 and the outer cap 17 where the cap is fastened to the body Using the plastic handle of a medium size screwdriver or similar lightweight blunt instrument rap sharply against a...
Страница 22: ...two holes on opposite sides of the dual valve body 13 which hold the arms of the poppet guide 21 Remove the poppet guide from the dual valve body by pressing the arms of the poppet guide inward simult...
Страница 23: ...ocknut 25 onto the stem 31 until the threads are exposed 1 4 inch opposite the locknut CAUTION Do not use excessive force while installing the cage doing so could cause damage to the airway body 9 Ins...
Страница 24: ...rd the top side of the dual valve body 13 away from the swivel collar Lubricate the dump valve poppet 18 with a small amount of soapy water and align the arms of the poppet guide with the grooves insi...
Страница 25: ...sembly and Testing section of this manual 22 Press the pin 28 into the airway body 30 by hand until it engages equally into both holes Apply a small amount of Gasgacinch to the outer diameter of the a...
Страница 26: ...the o ring 8 from the sealing pin Before starting assembly perform parts cleaning and lubricating in accordance with Procedure A Cleaning and Lubricating section of this manual NOTE The cylinder valv...
Страница 27: ...r Reassembly Please Refer to Final Assembly and Testing section of this manual 4 Install o ring 7 into the groove on the connector 6 Install the connector through the center of the swivel collar 10 5...
Страница 28: ...ring 51 from the valve seat adapter 50 Remove the old blue Loctite from the valve seat adapter and valve body 52 NOTE Before performing any disassembly refer to the exploded parts drawing which refer...
Страница 29: ...ove the washer 45 from the spindle 47 Remove o ring 46 from the groove on the spindle Beforestartingreassembly performpartscleaning and lubrication in accordance with Procedure A Cleaning and Lubricat...
Страница 30: ...ng a Newton Meter torque wrench and 5mm hex key adapter tighten the valve seat adapter to 10 Nm 89 in lb NOTE Before performing any reassembly it is important to inspect all parts both new and those t...
Страница 31: ...parts This could cause permanent damage that will require replacement of the bladder 1 Place the gasket 12 inside the manifold making sure it is seated evenly on all sides Screw the collar of the air...
Страница 32: ...er stand inflated for one hour Check the firmness of the bladder after one hour has passed Ensure the bladder has remained firm and no air loss has occurred If the bladder has lost air recheck all con...
Страница 33: ...hour for the patch to set 6 Partially inflate the BC no more than 1 2 full causing the inner surface of the bladder to separate if adhesion has occurred Apply a final coat of adhesive over the entire...
Страница 34: ...ex Handle Drive 3 8 Removal Installation of Parts 111100 Circlip Pliers Removal Installation of Circlip 11 54325A22 Strap Wrench Retaining Cylinder 54 FC34A 27mm 1 1 16 inch Crowfoot Removal Installat...
Страница 35: ...tion of Braided Spectra Cord 23 N A Cord Fixture Locally Manufactured Knot Tying Fixture for Braided Spectra Cord 23 N A 5 5mm Nut Driver 5mm Nut Driver Removal Installation of Locknut 25 Removal Inst...
Страница 36: ...onent Adhesive Website Information www loctite com Gasgacinch Sealant for hose Website www gasgacinch com White distilled vinegar Acid bath for reusable stainless steel and brass parts Household grade...
Страница 37: ...ap Use only a soft nylon toothbrush to scrub away any deposits Rinse in fresh water and thoroughly blow dry using low pressure filtered air Cleaning Hoses 1 Hose fittings Ultrasonically clean with soa...
Страница 38: ...3 101233 840487 Diaphragm Inflator MP 1 34 101234 840488 Washer 1 35 101222 840489 Push Button 1 36 101236 840496 Cage 1 37 762979 841106 Whistle Ball Type 1 38 104913 N A Clamp Strap Black 1 101239 A...
Страница 39: ...ring 1 47 840921 Spindle 1 48 480932 Oldham 1 49 480965 Seat Valve 1 50 840919 Adapter Metric Valve Seat 1 51 850219 O ring 1 52 840917 Body 1 53 850228 O ring 1 54 840955 Cylinder 43L 200 BAR Black...
Страница 40: ...58 101338 Connector Cylinder Valve Export Straight Non Mag 1 59 840970 Cylinder 43L w Non Mag Valve Export 1 60 394093 Back Crotch Strap Kit Odyssea 1 61 394089 Back Chest Waist Strap Kit Odyssea 2 6...
Страница 41: ...st back strap kit Key 61 2 Universal connector caps located rear inside lobes Key 62 1 Universal dump valve located rear inside right lobe Key 63 Refer to Odyssea Components for specific locations TEC...
Страница 42: ...42 Odyssea Export Technical Manual MAINTENANCE NOTES...
Страница 43: ...contact your local representative Failure to meet any of the above requirements will render the warranty null and void WARRANTY INFORMATION All warranty transactions must be accompanied by proof of o...
Страница 44: ...2017 Aqua Lung International 2340 Cousteau Court Vista CA 92081 Phone 760 597 5000 Fax 760 597 4900 www aqualung com militaryandprofessional ODYSSEA EXPORT NON MAGNETIC...
