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Instructions and user manual

 

 

 

SL140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Millasur, SL. 

Rúa Eduardo Pondal, nº 23 - Pol. Ind. Sigüeiro 

15688 - Oroso - A Coruña 981 696465 www.millasur.com 

EN 

Содержание SL140

Страница 1: ...Instructions and user manual SL140 Millasur SL Rúa Eduardo Pondal nº 23 Pol Ind Sigüeiro 15688 Oroso A Coruña 981 696465 www millasur com EN ...

Страница 2: ...intenance Take this manual with you when you go to work with the machine The contents are correct at the time of printing The rights to make changes at any time are reserved without affecting our legal responsibilities This manual is considered an integral part of the product and must remain with it in case of loan or resale Ask your dealer for a new manual in case of loss or damage READ THIS MANU...

Страница 3: ...NTS 1 IMPORTANT SAFETY SYMBOLS AND INDICATIONS 2 GENERIC PRECAUTIONS 3 IDENTIFICATION OF PARTIES 4 TECHNICAL DATA 5 INSTALLATION 6 USE 7 WORK INDICATIONS 8 WARRANTY 9 ENVIRONMENT 10 EXPLODED 11 EC DECLARATION ...

Страница 4: ...s a danger of falling Use the AC outlet ONLY for the welding process If an AC outlet is required use the remote output control if present on unit Disconnect input power or stop motor before installing or servicing this equipment Lockout Tagout power input per OSHA 29 CFR 1910 147 see Safety Standards Properly install and ground this equipment in accordance with national state and local codes and s...

Страница 5: ...rator Read Material Safety Data Sheets MSDS and manufacturer s instructions for metals consumables coatings cleaners and degreasers Work in a confined space only if it is well ventilated or if you wear a respirator with air supply Always have a trained spotter nearby Welding fumes and gases can displace air and lower the oxygen level and cause injury or death Make sure breathing air is safe Do not...

Страница 6: ...tact tip when not in use Wear oil free protective clothing such as leather gloves heavy shirt uncuffed pants high heeled shoes and a hat Remove any fuel such as a butane lighter or matches from the work area before doing any welding Flying metal can injure your eyes Welding chipping wire brushing and grinding cause sparks and metal to be thrown from the work area As welds cool they can flake off a...

Страница 7: ... the Safety Regulations Fire or explosion hazard Do not install or place the unit on on or near combustible surfaces Do not install the unit near flammable products Do not overload building wiring or power outlets Make sure the electrical power system is adequately sized rated and protected to handle this unit Avoid working in unsafe positions or in danger of falling Use machine lift bail to lift ...

Страница 8: ...ng machine is installed and grounded in accordance with this manual If interference still occurs the user must take additional measures such as moving the welding machine using shielded cables using line filters or shielding the work area 2 GENERIC PRECAUTIONS Welding is a fabrication or sculpting process that joins materials usually metals or thermoplastics by using high heat to melt the parts an...

Страница 9: ...s machine can weld the following types of metals Metal type Cast iron Stainless steel Carbon steel Electrodes type Basic electrode Stainless steel electrode Rutile electrode Before using the equipment always make sure that it has not been damaged during transportation Place the unit on a clean solid horizontal surface Protect it from rain and bad weather Make sure that the ventilation air circulat...

Страница 10: ...persists for more than 2 seconds Temperature LED this indicator will light up when the machine is overheated and the output has been deactivated This normally occurs when the duty cycle of the machine has been exceeded Leave the machine on to allow the internal components to cool down When the indicator turns off you can use the machine again Quality Control LED This indicator lights up when the m...

Страница 11: ... indicated by percentage Note 2 In this standard the full cycle time is 10 minutes For example if the duty cycle is 60 the load application time will be 6min and the next no load time will be 4min U0 no load voltage Secondary winding voltage open circuit U2 load voltage Rated load output voltage U2 20 0 04I2 v A V A V current regulation range and corresponding charging voltage IP degree of insulat...

Страница 12: ...erformance So we suggest you use the recommended setup length 4m STEPS IN THE CONNECTION 1 Make sure the air vent of the welding machine is not covered and obstructed to avoid failure of the cooling system 2 Make sure that the additional grounding terminal has been grounded separately and securely 3 Connect the welding clips ground clamp and electrode holder correctly First of all make sure the ca...

Страница 13: ... 125 amps while a 5 32 inch 7018 rod welds at currents up to 220 amps The side of the electrode box generally indicates operating ranges Select an amperage based on material thickness welding position approximately 15 percent less heat for overhead work compared to flat welding and observation of the finished weld Most new welding machines have a permanent label that recommends amperage settings f...

Страница 14: ...idewall If your weld looks like fish scales you went too fast and didn t stay on the sides long enough TRACING SPEED Proper travel speed produces a weld bead with the desired contour or crown width and appearance Adjust the travel speed so the arc stays within the main third of the weld zone Slow travel speeds produce a wide convex bead with shallow penetration Excessively high travel speeds also ...

Страница 15: ...n to heat up and may cause a fire Caveat During welding it is forbidden to pull out any plug or cable in use or it will lead to a risk of death and severe damage to the machine 1 Always attach the ground cable clamp directly to the welding piece Clean the connecting surface of the ground clamp from paint and rust Connect the ground clamp carefully so that the contact surface is as large as possibl...

Страница 16: ...rom slag splashes It is recommended that you first test the weld and welding current speed on something other than the actual work piece This will determine the correct setting of the machine before doing the final job You can start welding after you have made the necessary corrections The arc is ignited by scratching the weld piece with the electrode The arc length is adjusted by holding the elec...

Страница 17: ...imes the diameter of the electrode Arc length is very important as it influences welding current and welding voltage Incorrect current intensity results in poor weld quality and a weak joint Hold the electrode at an angle of approximately 70 80 to the work piece in the direction of travel If the angle is too large the slag can penetrate the joint If the angle is too small the arc will flutter and ...

Страница 18: ... down Always turn the welding machine OFF after the fan has stopped this will increase the life of the circuit and components TYPES OF WELDING SEAM Appearance as a function of current intensity Arc Too Short When the arc is too short irregular masses of weld metal with slag inclusions are produced Arc Too Long A long arc causes poor penetration of base metals bubbles and porosities in molten metal...

Страница 19: ...on or lack of maintenance Defects caused by incorrect use damage caused due to manipulations carried out by personnel not authorized by Anova or use of non original spare parts 13 4 IN CASE OF INCIDENCE The guarantee must be correctly completed with all the information requested and accompanied by the purchase invoice 9 ENVIRONMENT Protect the environment Recycle the oil used by this machine by ta...

Страница 20: ...12 10 EXPLODED ...

Страница 21: ...evant and fundamental health and safety requirements of the aforementioned EC directives This declaration validates the product to display the CE symbol In the event that the machine is modified and this modification is not approved by the manufacturer and communicated to the distributor this declaration will lose its value and validity Machine name MMA WELDING Model SL140 Recognized and approved ...

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