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Anderson Group

Round Bale Wrapper RB-200 – User Guide

3

Table of contents

How to reach us

Starting guidelines

Anderson limited warranty

About this manual

1

1.1

1.2

Technical specifications

1.3

Tips and recommendations for high-quality silage 8

2

2.1

3

Preparation and startup

3.1

Before starting

3.2

Moving the wrapper

3.3

Hitching the wrapper to the tractor

3.4

Adjusting the tilting table

3.5

Attaching the hydraulic couplings

3.6

Installing the film roll

3.7

Testing the stretcher

3.8

Removing the plastic cutter guard

4

4.1

4.2

Wrapping the first bale

4.3

Unloading the bale

4.4

Placing and wrapping subsequent bales

4.5

Finishing wrapping

5

Operation of the IG-C3 bale counter

5.1

5.2

5.3

Programming — Advanced menu

6

Common adjustments

6.1

Adjusting the support rollers

6.2

Adjusting the support belts

7

7.1

Maintenance and adjustment schedule

7.2

Greasing after every 200 bales

7.3

Lubrication and greasing after every 50 hours

7.4

8

9

Troubleshooting

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Содержание RB-200

Страница 1: ...Round Bale Wrapper RB 200 404601 3 User Guide 2023 ...

Страница 2: ......

Страница 3: ...aulic couplings 14 3 6 Installing the film roll 14 3 7 Testing the stretcher 16 3 8 Removing the plastic cutter guard 16 4 Wrapping bales 17 4 1 Adjustments 17 4 2 Wrapping the first bale 17 4 3 Unloading the bale 18 4 4 Placing and wrapping subsequent bales 18 4 5 Finishing wrapping 19 5 Operation of the IG C3 bale counter 20 5 1 Startup 20 5 2 Operation 20 5 3 Programming Advanced menu 21 6 Comm...

Страница 4: ... and inline bale wrappers l If during the year following the purchase of new equipment your Anderson equipment fails to function properly due to defective design materials manufacturing or assembly our company will repair your equipment free of charge l Keep your original invoice or a photocopy Please refer to your invoice when ordering parts or inquiring about your equipment s operating procedure...

Страница 5: ...items such as fluids paint and tires l Certain parts such as the Honda engine and battery are covered under warranties from their respective manufacturers Details on these warranties can be obtained from your dealer l Warranty does not cover damage caused by harsh weather conditions or unstable ground conditions Such as frozen parts on the equipment or performance issues on inadequate terrain l No...

Страница 6: ...are accurate as of printing Anderson Group reserves the right to modify its machines without prior notice Conventions Danger messages identify information that should be read to prevent serious or fatal injuries to people and animals Warning messages identify information that should be read to prevent minor injuries to people and animals or damage to the machine NOTE Notes provide additional infor...

Страница 7: ...mponents of the RB 200 wrapper 1 Support rollers 2 Rotating table 3 Tilting table 4 Stretcher 5 Film roll support Figure 1 Main Components of the Wrapper The rotating table will turn counterclockwise Figure 2 Figure 2 Rotation Direction of the Rotating Table The following table illustrates and describes the wrapper labels Table 1 Wrapper Labels Label Description Installation of the film Bale unloa...

Страница 8: ... peak protein level so that they are nutritious The plants are in their vegetative stage at this time Grasses timothy grass millet brome grass orchard grass etc should be cut once the ears start to emerge just before maturity Legumes alfalfa red or white clover lotus etc should be cut when 10 are flowering More mature crops produce a better yield and contain more fibre However once put in storage ...

Страница 9: ...will produce more airtight bales and will result in more efficient silage When should you wrap your bales It is best to wrap the bales as quickly as possible after baling since the bale begins fermenting immediately after baling A maximum delay of 12 hours is recommended and much less if it is very hot outdoors ...

Страница 10: ...tain a 5 m 16 ft security perimeter around the machine when it is operating Keep all other people and especially children and pets away from the wrapping area Failure to do so can cause serious or even fatal injury Hitching to the tractor safely To prevent the machine from moving when it is operating choose flat terrain The machine must be hitched to the movable hydraulic arms three point hitch an...

Страница 11: ...bstance Keep it in its original container or an approved container and always be careful when filling the tank Once the tank is full put the cap back on and tighten it firmly Then wipe up any oil that may have spilled Never add oil when the engine is hot or running Always have a working fire extinguisher near the wrapping area A pressurized oil leak can cause serious injury Do not use your hands t...

Страница 12: ... body parts away from the moving parts of the wrapper Danger of being caught or crushed by the machine in operation or a moving bale Stay more than 5 meters away from the wrapper when it is operating Danger of a bale tipping Do not exceed the rotation speed of 30 rpm Danger when transporting the machine Secure the parts that are marked with this label using a cotter pin Label Meaning Danger to han...

Страница 13: ... wrapper can be moved over short and medium distances It can be lifted entirely by the tractor when it is properly attached to the tractor s hydraulic arms When moving your wrapper follow all the safety guidelines and recommendations in this section Moving the wrapper safely Hitch the wrapper to the tractor s hydraulic arms and secure the pins with lynch pins Figure 6 If you are travelling on a pu...

Страница 14: ... touch the base of the wrapper There must be a gap between the two movable parts when they are unsecured and the tilting table is adjusted properly It is correctly adjusted if the plastic film runs freely above the plastic cutter blade when the table turns during wrapping Figure 11 Figure 11 Plastic Cutter 3 5 Attaching the hydraulic couplings Attach the two 2 hydraulic couplings to the tractor Fi...

Страница 15: ... at the end 6 Tie a knot and attach the film to the hook near the plastic cutter installing it as shown in Figure 15 For this step you need to have placed a bale that is ready to be wrapped on the machine see Wrapping the first bale on page 17 Figure 15 Attaching the Plastic Film NOTE The plastic film can soften if the rolls stay in the sun too long The film will then stretch too easily during wra...

Страница 16: ...2 cm 16 5 in long your stretcher is working properly If the film is not stretching properly check the condition of the stretcher gears Additionally check whether the plastic roll and free wheel are turning freely Clean the aluminum rollers if needed see Cleaning on page 26 3 8 Removing the plastic cutter guard 1 Remove the lynch pin that holds the plastic cutter guard in place Figure 16 Figure 16 ...

Страница 17: ...e first bale 1 Place a bale in the middle of the drive rollers from the opposite side of the stretcher if possible The bale will turn counterclockwise 2 Attach the plastic film near the plastic cutter Figure 18 Figure 18 Plastic Film 3 Actuate the hydraulic lever on your tractor to turn the rotating table When the maximum number of rotations per bale that you configured has almost been reached the...

Страница 18: ...lastic film Figure 21 Figure 21 Placing the Second Bale The bale will turn counterclockwise 2 Actuate the hydraulic lever on your tractor to turn the rotating table NOTE During this operation the plastic cutter will cut the film between the previous bale and the new bale The bale placed on the ground can then be collected When the maximum number of rotations per bale that you configured has almost...

Страница 19: ...er day increases by 1 and after 15 seconds the number of rotations per bale resets to 0 4 5 Finishing wrapping When your bales are put in storage take the time to check that the wrapping on each bale is airtight If needed seal any openings with tape so that fermentation will start quickly Use the tape recommended by your plastic film supplier ...

Страница 20: ...ap Second line Bales D 000 Total number of bales wrapped for the day The counter resets to zero each day Upper right MAX 18 Maximum wrapping rotations programmed for each bale The counter will switch into low energy mode if it is not used for five minutes 5 2 Operation Resetting the bale counter to zero The bale counter automatically resets to zero every day It can also be manually reset for testi...

Страница 21: ...each bale To do this 1 Hold the AJUST SELECT key for three seconds The screen will display Enter the number of revolutions MAX 00 2 Edit the number of rotations per bale by pressing the keys min 2 max 80 3 Press the AJUST SELECT key to change programs The screen will display modify bales Day 000 NOTE Anderson Group recommends 18 rotations with 76 cm 30 in plastic rolls which results in approximate...

Страница 22: ...rs The support rollers A are two conical rollers that hold the bale while it is being wrapped They are made of hard plastic and are located at each end of the rotating table between the drive rollers Figure 24 Support Rollers In the factory the support rollers are adjusted to fit bales that are 1 2 m 4 ft wide They can be positioned to fit bales up to 1 5 m 5 ft wide Figure 25 Position of the Supp...

Страница 23: ...t is being wrapped Figure 28 Support Belts In the factory the support belts are placed toward the centre of the machine to fit bales that are 1 2 m 4 ft long They can be positioned to fit bales that are up to 1 5 m 5 ft long Guides B show where to place the belts based on the width of the bales Figure 29 Belts and Guides 1 2 m 4 ft Bales Figure 30 Belts and Guides 1 5 m 5 ft Bales To move the belt...

Страница 24: ...ser Guide Round Bale Wrapper RB 200 Anderson Group 2 Place one belt at a time in the desired position using the guides B 3 When the belts are correctly positioned put the rods back in and reinsert the bolts ...

Страница 25: ...ollow the maintenance and adjustment schedule See Maintenance and adjustment schedule on page 25 for the required maintenance and adjustments as well as their frequencies 7 1 Maintenance and adjustment schedule The following table indicates the recommended frequency for each type of maintenance and adjustment Table 6 Recommended Schedule for Maintenance and Adjustments Frequency Maintenance and ad...

Страница 26: ... Chains and Gears Figure 38 Stretcher Gears 7 4 Cleaning Wrapper gears Remove any hay that is stuck in the wrapper s axles or gears after each day of wrapping at minimum This will prevent unnecessary strain on the hydraulic motors Rollers Always keep the stretcher rollers and gears clean and free of hay or debris This will prevent them from jamming breaking or tearing the plastic film As needed cl...

Страница 27: ...rical cables ensure that the machine is resting firmly on the ground and is stable Engage the handbrake turn off the tractor and remove the key from the ignition Make sure that you have relieved the pressure from the tractor s hydraulic system to make it easier to disconnect the couplings and connect them next time 1 Immobilize the machine in a stable location 2 Place the wrapper on the ground 3 D...

Страница 28: ... or wiring or connection problem Check the wiring and connections Replace the sensor if needed The rotating table does not turn or turns slowly The hydraulic oil level is too low Check for oil leaks or damage Tighten or repair it if needed Add hydraulic oil to the tank The tractor s flow rate is too slow Check the tractor s flow rate 8 gpm Wrapping with the plastic film is not working well The pla...

Страница 29: ......

Страница 30: ...ANDERSON GROUP 5125 De la Plaisance St Chesterville QC G0P 1J0 CANADA Email support grpanderson com Phone 1 819 382 2952 Fax 1 819 382 2218 grpanderson com ...

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