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Operation Guide – Grain bagger GB-series

Anderson Group

5.4 Safety guards

5.5 Balancing

5.6 Welding work

5.7 Cleaning

5.8 Power transmission

5.9 Mechanical adjustment of the brakes

Troubleshooting

Optional equipment

7.1 Hopper side wideners

7.2 Spray system

Changing the crushing rollers

Changing the tunnel

Содержание GB series

Страница 1: ...Grain bagger GB series 404635 2 Operation Guide 2013...

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Страница 3: ...Anderson Group Grain bagger GB series Operation Guide 3...

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Страница 5: ...asures 27 2 2 Safety labels 30 3 Preparation and startup 35 3 1 Moving the bagger 35 3 2 Terrain choice 36 3 3 Hitching to the Tractor 36 3 4 Mounting the drive shaft 38 3 5 Connection of the hydrauli...

Страница 6: ...5 5 Balancing 65 5 6 Welding work 65 5 7 Cleaning 65 5 8 Power transmission 66 5 9 Mechanical adjustment of the brakes 69 6 Troubleshooting 71 7 Optional equipment 73 7 1 Hopper side wideners 73 7 2...

Страница 7: ...problem You may reach our service department at Address ANDERSON GROUP 5125 rue de la Plaisance Chesterville Qu bec CANADA G0P 1J0 Telephone 1 819 382 2952 Fax 1 819 382 2218 E mail service grpanders...

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Страница 9: ...d will record the date of purchase the serial number and the equipment description l To have equipment repaired under the warranty the customer must advise his dealer as soon as possible of the proble...

Страница 10: ...er warranties from their respective manufacturers Details on these warranties can be obtained from your dealer l Warrantydoes not cover damage caused by harsh weatherconditions or unstable ground con...

Страница 11: ...ages identify information that must be read in order to prevent serious injury to people and livestock that may include death Warning messages identify information that must be read in order to preven...

Страница 12: ...12 Operation Guide Grain bagger GB series Anderson Group NOTE Notes provide additional information about the section content...

Страница 13: ...crops The risk analysis done according to the directive on 2006 42 CE machines was performed in the context of the proper use of the machine and of adherence to the related safety measures Groupe Ande...

Страница 14: ...14 Operation Guide Grain bagger GB series Anderson Group Figure 2 Bagger settings...

Страница 15: ...with auger C 4 75 m 187 in Width D 2 13 m 83 75 in 2 49 m 98 in Height E 2 54 m 100 in Height with hopper extended optional F 2 84 m 112 in Height with functioning auger G 3 09 m 121 5 in Height with...

Страница 16: ...in 215 mm Rotation speed Mobile roller 770 RPM Fixed roller 990 RPM Takeoff Hex belt profile BB 8 Compression screw Length 2133 mm 84 in Diameter 405 mm 16 in Hardness 56 HRC Rotation speed 540 RPM Ta...

Страница 17: ...i Max 210 bar 3050 psi Hydraulic flow 0 16 gpm Tires Size LT 245 75 R16 Inflating pressure 5 bar 72 5 psi Screwdown torque of the wheel bolts 163 N m 120 lb ft Axle Maximum capacity 2364 kg 5200 lb Bi...

Страница 18: ...tractor It is equipped with a drive shaft A support which allows the placing of the shaft in a safe position when it is not connected to the tractor A hand jack B located in front of the tongue suppo...

Страница 19: ...stment of the screw To know how to adjust the loading auger speed see Adjusting the loading auger speedsection 4 2 Thanks to its wheels C and its spring system D the auger can be displaced around the...

Страница 20: ...see the level of grains in the hopper The loading auger is attached to the hopper by the pivot C The hopper can be equipped with two side wideners D optional that give it a wider opening When the grai...

Страница 21: ...while the roller A is mounted on rails D and can move laterally The flywheel E allows the adjustment of the pressure between the rollers to modify the size of the crushing to know how to adjust the pr...

Страница 22: ...a system of belts and pulleys Figure 8 Power transmission The drive shaft A directly transmits its power to the compression screw B This one is equipped with a pulley located on its shaft which actua...

Страница 23: ...nderson Group Grain bagger GB series Operation Guide 23 1 3 6 Compression screw The compression screw is an auger which compresses the grain crushed by the rollers in the bag Figure 9 Compression scre...

Страница 24: ...e bag It is located at the rear of the machine above the plate The plate B helps maintain the bag under the tunnel Two tunnel plate pairings can be installed on the bagger depending on the bag size us...

Страница 25: ...l pump A It allows the adjustment of the compression level of the grain in the bag see section 4 2 for more information on brake adjustment Figure 11 Axle and brakes 1 4 Identification A 2 by 4 in 5 b...

Страница 26: ...bagger GB series Anderson Group NOTE You must always have this information in hand when you order spare parts or when you request assistance from our customer service Figure 12 Location of the namepl...

Страница 27: ...bagger Also insist that everyone who uses your bagger follow these procedures Ensure that all bagger operators l Are responsible people l Have received the necessary training for safely operating the...

Страница 28: ...s transmission shaft loading screw com pression screw belts etc l Wear protective clothing Avoid scarves and loose clothing pants shirts or coats that may easily get stuck in the equipment s moving pa...

Страница 29: ...oils and greases according to the rules that apply to your region 2 1 6 Storing the bagger Before unhitching the bagger make sure the machine is on the ground and that it is not at risk of accidental...

Страница 30: ...rning symbol make sure the new component bears the same warning symbol Label Part no Meaning 404057 1 Carefully read this use and maintenance manual before using the bagger 404158 1 Before any repair...

Страница 31: ...e screw Remain at a safe distance from moving parts 404195 Danger of getting caught by the rollers Remain at a safe distance from moving parts 404196 Danger of getting caught by belt Remain at a safe...

Страница 32: ...of crushing Never stay in front of the wheels even when the brakes are applied 404198 Maximum hydraulic pressure of the brake system Do not excede the indic ated value 404199 Deactivate the hydraulic...

Страница 33: ...Anderson Group Grain bagger GB series Operation Guide 33 Label Part no Meaning 404042 1 Regularly verify the tightening of wheel nuts...

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Страница 35: ...he hopper is completely empty 4 Elevate the rear plate by pulling on the handles on each side of the tunnel Figure 14 Manual pump valves Put away the loading auger 1 Attach the connecting rod A onto t...

Страница 36: ...ponsibility for damages caused by an excessive or inappropriate speed 3 2 Terrain choice Before beginning bagging prepare the terrain where the grains will be stored The soil must be firm and flat wel...

Страница 37: ...purposes In order to hitch the bagger to the tractor proceed as follows Before attaching the bagger to the tractor ensure that the tongue is parallel to the ground As needed adjust the drawbar head A...

Страница 38: ...tractor the safety chains are securely fastened and that there is no risk of the connecting pin falling If hitching is not done properly the machine may unhook during transport or use This could caus...

Страница 39: ...aft on the tractor power takeoff until the push button returns to its starting position and blocks the drive shaft on the power takeoff 6 Connect the attachment chain hook of the protective tube to th...

Страница 40: ...e the connecting rod in its space on the screw If you fill the hopper with the loading screw 3 Install the screw enclosure under the grain trailer trap 4 With a chain or rope attach the foot of the sc...

Страница 41: ...engage the power takeoff l There are no abnormal vibrations or noises when the machine runs at full rate l The crushing roller casing installed on the machine is adapted to the type of grains to be ba...

Страница 42: ...GB series Anderson Group Figure 20 Bag Installation Sticker 3 Place the bag around the tunnel and slide it towards the front of the machine until it is between the two rectangular tubes of the tunnel...

Страница 43: ...ve the bag from the tunnel turn it 180o and place it back while mak ing sure the white side is facing the back of the machine l The stretch band is on the side of the bag and placed to ensure an easy...

Страница 44: ...unnel behind the folds of the bag and the rectangular tube behind the machine by attaching it on each side of the rear plate Figure 24 Elastic The elastic allows the bag to stretch out one fold at a t...

Страница 45: ...ore starting to fill it To reclose the end proceed as follows 1 Pull on the bag to stretch it by 2 to 3 meters 79 to 118 in behind the machine by undoing a few folds Figure 26 Stretched bag 2 Fold the...

Страница 46: ...tightly You can also use scotch tape see the third step in Figure 27 Closing the Bag and in Figure 28 Bag Reclosed Figure 28 Bag Reclosed 5 Foldthe end and shove it back under the bagto ensure its ti...

Страница 47: ...ne the operator must perform all the verifications listed in section 3 7 Then while the operator uses the machine safety rules described in section 2 must be followed at all times When you are ready t...

Страница 48: ...f the crushing rollers which can compromise the quality of the crushing as well as the performance and the durability of the machine 3 Load the grains into the hopper You can place the grains directly...

Страница 49: ...value obtained must not exceed the indicated measure by more than 5 See section 4 2 1Machine settingsto find out how to adjust the stretching of the bag Flange finishing When the bag is almost filled...

Страница 50: ...e more the brakes offer resistance the more the grains will be compressed and the bag stretched The pressure indicated on the gadge must never exceed 65 bar 1000 psi Higher pressure could damage the b...

Страница 51: ...The valve makes it possible to change the oil flow from 0 to 16 gallons per minute The higher the oil flow the faster the auger will carry the grain to the hopper To increase the oil flow and the spe...

Страница 52: ...If the hopper does not empty itself fast enough increase the opening of the trap by doing the following 1 Loosen the screw A that keeps the handle B in place 2 Pull on the handle B until the opening o...

Страница 53: ...lers Pressure between the rollers The roller A can be moved horizontally to increase or decrease the space between the rollers This modifies the size of the grains exiting the casing The pressure exer...

Страница 54: ...tighten the springs so that the part is in the yellow zone for finer crushing but avoid the red zone You could damage the rollers if a foreign body that is too hard passes between them Figure 37 Press...

Страница 55: ...shutdown the tractor engine remove key from ignition and disconnect the power takeoff drive To adjust the crushing roller spacing proceed as follows 1 Remove the four 4 bolts A which attach the hopper...

Страница 56: ...of use instructions When you are done bagging the grains make sure the hopper and the compression screw are completely empty Make sure the machine is stable before stopping the tractor Before leaving...

Страница 57: ...prevent the bagger from moving while it is unhitched from the tractor 2 Disconnect the hydraulic couplings from the tractor 3 Remove the drive shaft from the tractor and rest it on the tongue support...

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Страница 59: ...ty rules Consult section 2 to learn these safety measures It is important to respect the frequency of maintenance and tunings Consult section 5 1 to learn the necessary maintenance and tunings and the...

Страница 60: ...he wheels and tires make sure the machine is stable well immobilized and that it is not at risk of accidentally moving Use chocks if necessary If you must lift the machine use a device with a sufficie...

Страница 61: ...t the lubricating action Groupe Anderson recommends using grease designed to be weather resistant and which do not dry too quickly Groupe Anderson recommands using a greasing gun equipped with a flexi...

Страница 62: ...62 Operation Guide Grain bagger GB series Anderson Group Grease after every 50 hours of use Figure 42 Hopper central pivot 4 Figure 43 Loading auger pivot...

Страница 63: ...Anderson Group Grain bagger GB series Operation Guide 63 Figure 44 Loading auger wheels pivot 2 Figure 45 Roller adjustment rods bearing 2...

Страница 64: ...Grease after every 100 hours of use Figure 47 Compression screw front bearing 5 4 Safety guards Reset all guards and safety guards after performing maintenance work Over time guards can become damage...

Страница 65: ...on the machine l Disconnect the battery from the tractor if it s attached to the bagger l Always install the grounding terminal of the welding machine near the welding location l Make sure to never p...

Страница 66: ...line cleanser Do not use gas or other similar products to clean the belts The belts must always be replaced at the same time They must not be replaced one at a time The tension on the belts must be ch...

Страница 67: ...t adjustment Table 3 Force Necessary to Obtain a 10 mm Displacement Force New belts Used belts Min 5 kg 11 lb 4 3 kg 9 5 lb Max 5 3 kg 11 7 lb 4 7 kg 10 3 lb 4 With the nut C adjust the length of the...

Страница 68: ...peration Guide Grain bagger GB series Anderson Group Figure 49 Belt adjustment 5 8 3 Shear bolt The transmission system of the bagger is protected from overloads by a shear bolt A see Figure 50 Shear...

Страница 69: ...t the power takeoff protector of the tractor to gain access to the shear bolt 4 Replace the shear bolt 5 Replace the tractor protector 6 Reactivate the power takeoff by idling the tractor engine 5 9 M...

Страница 70: ...inst the drum is such that the wheel becomes very difficult to turn 4 Then turn the star shaped adjustment wheel in the opposite direction until the wheel turns freely with a slight friction of the pa...

Страница 71: ...chine is stable l The tractor is off and the ignition key has been removed Follow all the safety measures described in this manual when you apply the solutions suggested to solve the problems Problem...

Страница 72: ...lace the shear bolt on the drive shaft see section 5 8 The belts are slipping Adjust the belt tension see section 5 8 The loading screw does not turn The hydraulic couplings are incorrectly hooked up...

Страница 73: ...w the operator to use a front loader to pour the grain into the hopper The side wideners are bolted under the hopper A collision between the front loader trough and the head of the loading screw could...

Страница 74: ...tment of the quantity of liquid sprayed into the grains The higher the number selected on the regulator the less there will be liquid sprayed into the grains and vice versa The spray system is activat...

Страница 75: ...ve the belts and their protectors as well as the three pulleys attached to the casing E shafts and which connect the power transmission to the compression screw 4 Remove the bolts F that attach the ca...

Страница 76: ...76 Operation Guide Grain bagger GB series Anderson Group Figure 54 Changing the casing of the crushing rollers...

Страница 77: ...l extensions of the bagger 2 Lower the plate 3 Remove the bolts that attach the tunnel to the bagger on the lateral extensions and around the compression screw and remove the tunnel 4 Remove the plate...

Страница 78: ...nsions in this position 8 Install the new plate then the new tunnel Figure 56 New tunnel installation 9 Attach the new plate to the lateral extensions with chains see Figure 57 Chain installation Figu...

Страница 79: ...ANDERSON GROUP 5125 rue de la Plaisance Chesterville Qu bec CANADA G0P 1J0 E mail service grpanderson com Telephone 1 819 382 2952 Fax 1 819 382 2218 www grpanderson com...

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