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UNCRATING/INSTALLATION INSTRUCTIONS

Amsco

®

 Reliance

®

 333 Washer/Disinfector

2003/04/30

P920006-246

Содержание Reliance 333

Страница 1: ...UNCRATING INSTALLATION INSTRUCTIONS Amsco Reliance 333 Washer Disinfector 2003 04 30 P920006 246 ...

Страница 2: ...T PARTY STERIS AGREES TO DEFEND INDEMNIFY AND HOLD CUSTOMER HARMLESS FROM ANY AND ALL CLAIMS LIABILITY DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES INCLUDING DEATH TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS NEGLI GENCE OR STRICT LIABILITY OF STERIS CUSTOMER AGREES TO DEFEND INDEMNIFY AND HOLD STERIS HARMLESS FROM ANY AN...

Страница 3: ...ed in Operator Manual P920006 247 A listing of the Safety Precautions to be observed when uncrating installing and testing this equipment can be found in Section 1 of this manual Do not begin uncrating installing the equipment until you have become familiar with this information AnyalterationofthisequipmentnotauthorizedorperformedbySTERISwhich couldaffectequipmentoperationwillvoidthewarranty could...

Страница 4: ...dures which should be followed for satisfactory equipment performance You are encouraged to contact STERIS concerning our comprehensive Annual Maintenance Agreements Under the terms of these agreements preventive maintenance adjustments and replacement of worn parts are done on a scheduled basis to assure equipment performance at peak capabilityandtohelpavoiduntimelyorcostlyinterruptions STERISmai...

Страница 5: ...6 3 INSTALLATION INSTRUCTIONS 3 1 3 1 Technical Specifications 3 1 3 2 Installation Requirements 3 1 3 2 1 General Requirements 3 1 3 2 2 CE Requirements 3 2 3 3 Connect Utilities 3 3 3 3 1 Installation Kit Optional 3 3 3 3 2 Utility Connection 3 3 3 4 Electrical Connections 3 4 3 5 Optional Printer 3 7 3 6 Final Installation 3 11 3 6 1 Level Unit 3 11 3 6 2 Optional Freestanding Panels 3 12 3 6 3...

Страница 6: ...iv 920006 246 Uncrating Installation Instructions Table of Contents THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 7: ...ersonal injury when cut and tension is released WARNING LACERATIONHAZARD When removing bolts wear gloves to protect your hands WARNING BURNHAZARD Except for emergency do not open door when cycle is in progress In an emergency first stop cycle by pressing the STOP touch pad then wait for water flow to stop Wear appropriate Personal Protective Equipment PPE wheneverreachingintochamber WARNING SLIPPI...

Страница 8: ...mber assemblies can be harmful to stainless steel Do not use solvents on painted surfaces When unit is installed on a combustible floor and or close to a combustible wall the floor and or wall must be covered with a metal sheet extending to the outer edges of the machine Beforeoperatingequipment alwaysfirmlypushthemanifoldedaccessoryrackintothemanifoldconnectoratthe back of the wash chamber If rac...

Страница 9: ...int is blue this package has been on its side or tipped over in transit Make note on the bill of lading and check for damage Any claims for tipping will be made on this notation Maximum Shipping and Storing Temperature Maximum Humidity Level This Way Up Do not Stack Fragile Keep Dry Symbol Definition Wear Safety Gloves ProtectiveEarth Ground Warning Risk of Electrical Shock ...

Страница 10: ...A Power Rating of the Unit Hz Hertz Frequency of the Unit φ φ φ φ φ Phase of the Unit MODEL Model Number of the Unit WIRE NumberofWiresinElectricalCable GroundNotIncluded YEAR Year of Manufacture of the Unit IMPORTANT To prevent damage to piping and recirculation components during storage and transportation an anti freeze solution has been put in the recirculation system It is preferable to wait u...

Страница 11: ...ng contact STERIS Amsco Reliance 333 Washer Disinfector Figures 2 1 and 2 2 Weight 550 lb 250kg Size W x H x L 41 x 45 x 42 1 066 x 1 143 x 1 068 mm Optional Countertop Figure 2 3 Weight 42 lb 15 kg Size W x H x D 37 x 6 x 33 940 x 150 x 840 mm Optional Freestanding Panels Figure 2 3 Weight 38 lb 17 kg Size W x H x L 42 x 9 x 33 1 070 x 230 x 840 mm Optional Installation Kit Weight 44 lb 20 kg Siz...

Страница 12: ...gure 2 1 Discard bands before continuing 4 Open cardboard box from the top 5 Remove Customer Information envelope including Language Package Uncrating Installation Manual Operator Manual Antifreeze MSDS 6 Pull out cardboard corners 7 Remove nails holding cardboard to skid Remove and discard cardboard side panels 8 Remove and discard polystyrene wrap and cardboard from around the unit 9 Open and re...

Страница 13: ...ector with Optional Freestanding Panels and Countertop Door Control Panel Service Access Panel Detergent Compartment Freestanding Panels Optional Countertop Optional Utility Connection Plates Figure 2 2 Amsco Reliance 333 Washer Disinfector Door Service Access Panel Detergent Compartment Control Panel Frame Nameplate ...

Страница 14: ... service technician is required to inspect the equipment and determine if unit was damaged 12 With unit still mounted on skid use a forklift or pallet truck to move equipment to installation site Verify for center of gravity for safe handling see Figure 2 4 13 Open detergent compartment see Figure 2 5 14 Remove screw holding service access panel to frame see Figure 2 5 Remove service access panel ...

Страница 15: ...16 Slide unit off skid 17 Rollunitclosetofinalinstallationsite Keepenoughworkspaceattheback of unit to connect utilities 18 Discard all packing material removed during uncrating procedures Door SafetyLatches Service Access Panel Retaining Screw Detergent Compartment Door Service Access Panel Control Panel Cover Control Panel Figure 2 5 Service Access Panel Retaining Screw and Door Safety Latches ...

Страница 16: ...k 7 Inside wash chamber remove all tape securing rotary spray arms to the top of the wash chamber Check that spray header rotates freely 8 Remove foam between heating coils and bottom of wash chamber 9 Remove tape securing bottom filter to bottom of wash chamber NOTE Ensure filter stays in place 10 Discard all packing material and roll unit to installation site 2 2 3 Door Manual Safety Latches CAU...

Страница 17: ...wing showing all utility and space requirements was sent to you after the order for this equipment was received The clearance space specified on the Equipment Drawing is necessary for proper installation operation andmaintenanceoftheunit Ifthedocumentismissingormisplaced contact STERIS giving the serial equipment and model numbers of the unit A replacement copy will be sent promptly NOTE No ventil...

Страница 18: ...al ground is required Class I Equipment Installation Category is Overvoltage II 5 Floor under unit is a noncombustible surface 6 Wall behind unit is a noncombustible surface IMPORTANT A protective conductor connection is essential for the safe operation of the equipment Verify for presence of protective conductor at equipmentterminalandverifyifconnectioniswellsecuredinsideterminalwith proper torqu...

Страница 19: ...d truss head screws 2 Connect purified water flexible hose to unit purified water inlet see Fig ure 3 1 3 Connect cold water flexible hose to unit cold water inlet see Figure 3 1 4 Connect hot water flexible hose to unit hot water inlet see Figure 3 1 5 Insert flexible hoses in the clips as indicated on Figure 3 1 6 Connect purified water flexible hoses to building purified water supply see Figure...

Страница 20: ... any special requirements that may pertain to the installation of this unit 2 Customer electrical connections must be installed as indicated on the Equipment Drawing 2 Locate and open Installation Kit box containing main supply cord and strain relief 3 Cut and remove tie wrap from main supply cord 4 From behind unit run main supply cord through hole on electrical box see Figure 3 2 Secure main sup...

Страница 21: ...nction box For 208 V and 460 V 3 phase 60 Hz units see Figure 3 3 a Green wire ground wire to ground terminal b Black wire identified L1 to L1 on terminal block TB1 c Red wire identified L2 to L2 on terminal block TB1 d Orange wire identified L3 to L3 on terminal block TB1 e White wire identified X to X on terminal block TB1 NOTE The white wire neutral is not used Ensure that it is properly insula...

Страница 22: ... 3 3 Electrical Connections For 230 V 1 phase 50 Hz units see Figure 3 3 a Green Yellow wire ground wire to ground terminal b Brown wire identified L1 to L1 on terminal block TB1 c Blue wire identified N to L2 N on terminal block TB1 d Black wire identified X to X on terminal block TB1 NOTE The black wire neutral is not used Ensure that it is properly insulated in the junction box For 400 V 3 phas...

Страница 23: ...ox 12 Run cable between the water inlet flexible hose and the contactor box NOTE Printer cable must not touch or come into contact with the two drying hoses 13 Attach cable under frame using remaining tie wrap 14 On printer connect 25 pin null modem adaptor Tighten screws 15 If unit is undercounter a Drill a 2 1 2 hole in countertop b Run printer electric cord into hole and connect to building ele...

Страница 24: ...Instructions InstallationInstructions Figure 3 4 Optional Printer Control Panel Cover Route Printer Cable Behind Control Panel RS232 Port Male Connector Route Printer Cable Between Contactor Box and Frame 25 Pin Null Modem Adaptor Printer ...

Страница 25: ...n the printer paper guide See label inside printer cover e Tear off excess paper if needed 17 Install printer ribbon cartridge see Figure 3 6 a Before inserting new ribbon cartridge turn knob clockwise to tighten ribbon b Insert the ribbon cartridge while positioning the ribbon behind printer head as shown c Once the ribbon cartridge is inserted turn the knob clockwise to ensure the ribbon moves f...

Страница 26: ...3 10 920006 246 Uncrating InstallationInstructions InstallationInstructions Figure 3 6 Installing Ribbon Cartridge Figure 3 5 Installing Printer Paper Roll ...

Страница 27: ...essory from wash chamber 3 To level washer disinfector place a spirit level on the door sill of the wash chamber and on the side of the wash chamber see Figure 3 7 4 Level unit end to end and side to side using leveling swivel casters Tighten locknuts on all swivel casters 5 Place accessory in the wash chamber 6 If unit is under counter push unit against the wall 7 If unit is freestanding install ...

Страница 28: ...ushed or squeezed NOTE When installing the washer disinfector note the following 1 If a washer disinfector is installed between a Purified Water Generator System and or a Water Softener System only two freestanding panels are required for the three units For more information on the Water Treatment Systems refer to the Equipment Manual P920010 187 2 The Amsco Reliance 333 Washer Disinfector must al...

Страница 29: ...ountertop loosen screws on the brackets 6 Replace countertop into position Realign countertop with unit 7 Remove countertop Tighten screws on brackets NOTE Do not tighten screws on the back brackets until countertop is properly aligned 8 Latch countertop in final position 9 Tighten screws on the back brackets 10 If an optional remote printer is being installed drill a 2 1 2 63 mm hole in the optio...

Страница 30: ...s InstallationInstructions Figure 3 9 Countertop Optional Countertop Optional Front Brackets Back Brackets Bumpers Bumpers Bumpers Nylon Shoulder Washer Jam Nut Bolt Screw Rear Protection Panel DETAIL A DETAILB DETAIL C Floor Wheel Anti Topple Bracket ...

Страница 31: ... Remove any adhesive on door inside the wash chamber and on optional freestandingpanelswithasmallamountofnonflammablecleaningsolvent Keep solvents away from all painted surfaces or damage may result 2 Inspect equipment and work area to ensure all materials used during installation have been removed 3 Reinstall service access panel and control panel cover This unit is now ready for a thorough Syste...

Страница 32: ...3 16 920006 246 Uncrating InstallationInstructions InstallationInstructions THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 33: ...installednexttootherequipment shutoffvalvesanddisconnect switches should be located so that service can be shut off to one piece of equipment at a time Unitispositioned asshownonEquipmentDrawing withrequiredclearance space and in relation to building supply lines Unit is level Building cold water line supplies water to unit as specified on Equipment Drawing Building hot water line supplies water t...

Страница 34: ...4 2 920006 246 Uncrating Installation Instructions Installation Checklist THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 35: ...ace the detergent box upside down to pull out the snap on closure c The cardboard flap and flap must be inserted in the exterior groove of the snap on closure d Insert the detergent box fitting in the exterior groove of the snap on closure NOTE Fitting aswellascardboardboxandflap mustbeinsertedintheexterior groove e Place the detergent box on the shelf Ensure color on the box matches color on the ...

Страница 36: ...Box Drip Tray Fitting Locking Plate Locking Pin Feed Line Connector Snap on Closure Detail C Detergent Box Snap on Closure Feed Line Connector Locking Plate Dip Tray Fitting Exterior Groove Detail A Snap on Closure Detergent Box Dip Tray Fitting Interior Groove Box and Flap with Fitting in Exterior Groove Detail B ...

Страница 37: ... injection rate to 1 4 before starting a cycle Refer to Section 5 of the Operator Manual P920006 247 for more information Before starting the operational test it is necessary to prime the detergent pumps 1 Loosen two screws under the control cover panel Remove panel to gain access to the Supervisor Mode menu controls WARNING CHEMICAL BURN EYE HAZARD De tergents are caustic and can cause adverse ef...

Страница 38: ...re Figure 5 2 Control Panel ESCAPE INSTRUMENTS 1 MICRO 2 CYCLE 4 CYCLE 5 DECONTAM ALARM REPLY MIS 3 START STOP Display Screen CYCLE 6 Door Unlock Door Up Door Down SUPERVISOR MODE Menu SERVICE MODE Menu SCROLL Arrows PRINT CHANGE VALUES ENTER TEST CALIBRATE CONFIGURATE ON OFF ...

Страница 39: ...er 7 When detergent starts injecting press the STOP touch pad 8 Repeat Steps 1 to 7 for RENU KLENZ and HINGE FREE detergent pumps 1 If the optional Load Lifting Door system is present test the load lifting features as follows a Press the DOOR UNLOCK pushbutton to open the wash chamber door Door should open b When door is completely open press the DOOR UP pushbutton Door should raise Raise door to ...

Страница 40: ...e to wait until a draining phase has been completed before opening the unit Before starting the test cycle refer to the MSDS sheet included in the Customer Information Envelope 6 During the Pre wash 1 treatment verify that the wash chamber and accessory rotary spray arm assemblies are rotating freely one rotation per second 7 If rotary spray arm assemblies are rotating too slowly press STOP touch ...

Страница 41: ...NOTE If the Open Door Before Thermal feature is not enabled open door manually See Section 2 2 3 Door Manual Safety Latches 10 Pull out the accessory rack 11 Remove the rotary spray arm assemblies see Figure 5 3 12 Loosen retaining screw and remove rotary spray assembly NOTE Therearetwoloosebushingsbetweentherotarysprayarmhubandthe top of the wash chamber When lowering the rotary spray arm the bus...

Страница 42: ... unlock wash chamber door 21 Open the wash chamber door As soon as door is open verify that display shows READY HH MM MM DD YY 22 Allow chamber components and rack to cool before unloading 23 Remove and clean debris screen under running water Replace debris screen in wash chamber sump 24 Remove screens from unit supply line strainers and check for debris Clean supply line strainers if necessary 25...

Страница 43: ...n 415 rue des Alleghanys Beauport Québec CanadaG1C4N4 Tel 4186641549 Fax 4186640188 TechnicalAssistance STERISEngineeringServices 2424 West 23rd Street Erie PA 16506 Tel 8144523100 Fax 8148708400 AuthorizedEURepresentative STERIS Limited STERIS House Jays Close Viables Basingstoke Hampshire RG22 4AX UnitedKingdom Tel 441256840400 Fax 441256866502 Contact Information ...

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